ITAC Assessment: WV0313
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ITAC Assessment: WV0313
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Assessment Year 2005
Principal Product Specialty Chemicals
NAICS 424690: Other Chemical and Allied Products Merchant Wholesalers
SIC 5169: Chemicals and Allied Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 116
Plant Area 300,000
ft2
Annual Production 0
lb
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $256,710 12,536,120
kWh
Electricity Demand $192,164 22,937
kW-mo/yr
Electricity Fees $12,519 -
Natural Gas $987,800 144,403
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $233,246 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $137,430

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.2113: Repair or replace steam traps $94,235 $1,000 - - $102,155
-
MMBtu
- $(-7,920.0)
02 2.2414: Use waste heat from hot flue gases to preheat $28,522 $10,250 - - $28,522
-
MMBtu
- -
03 2.1212: Operate boilers on high fire setting $27,626 $5,110 - - $27,626
-
MMBtu
- -
04 2.2625: Chill water to the highest temperature possible $21,789 $110 $14,197
661,264
kWh
$7,592
-
kW-mo/yr
- - -
05 2.2135: Repair and eliminate steam leaks $15,992 $3,200 - - $15,992
-
MMBtu
- -
06 3.4151: Minimize water usage $14,331 $13,600 - - $12,333
-
MMBtu
$1,998
-
Tgal
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,376 $900 $6,108
284,467
kWh
$3,268
-
kW-mo/yr
- - -
08 2.2511: Insulate bare equipment $4,952 $1,322 - - $4,952
-
MMBtu
- -
09 2.4151: Develop a repair/replace policy $3,756 $1,320 $3,307
154,118
kWh
$1,769
-
kW-mo/yr
- - $(-1,320.0)
10 2.4231: Reduce the pressure of compressed air to the minimum required $3,479 $110 $2,264
105,845
kWh
$1,215
-
kW-mo/yr
- - -
11 2.1233: Analyze flue gas for proper air/fuel ratio $3,420 $1,000 - - $3,420
-
MMBtu
- -
12 2.4314: Use synthetic lubricant $2,220 $620 $1,447
67,390
kWh
$773
-
kW-mo/yr
- - -
13 2.2628: Utilize a less expensive cooling method $2,101 - $2,541
118,372
kWh
$1,358
-
kW-mo/yr
- - $(-1,798.0)
14 2.4221: Install compressor air intakes in coolest locations $1,447 $1,050 $944
44,101
kWh
$503
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $233,246 $39,592 $30,808
1,435,557
kWh
$16,478
-
kW-mo/yr
$195,000
-
MMBtu
$1,998
-
Tgal
$(-11,038.0)
TOTAL IMPLEMENTED $137,430 $9,472 $13,126
611,820
kWh
$7,025
-
kW-mo/yr
$126,519
-
MMBtu
- $(-9,240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs