ITAC Assessment: ND0194
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ITAC Assessment: ND0194
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Assessment Year 1994
Principal Product Rubber
NAICS
n/a
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 100,000
ft2
Annual Production 0
units
Production Hrs. Annual 7,200
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $783,084 11,479,484
kWh
Natural Gas $137,853 39,859
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,109 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,945

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 3.4114: Replace city water with recycled water via cooling tower $32,960 $32,960 $400
5,862
kWh
- $32,560
-
Tgal
02 2.4133: Use most efficient type of electric motors $23,523 $21,380 $23,523
344,959
kWh
- -
03 2.3212: Optimize plant power factor $21,631 $30,688 $21,631
-
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,480 $900 $18,480
271,102
kWh
- -
05 2.4221: Install compressor air intakes in coolest locations $5,525 $1,050 $5,525
810,375
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,162 $7,693 $4,162
611,079
kWh
- -
07 2.7135: Install occupancy sensors $3,796 $400 $3,796
55,686
kWh
- -
08 2.2113: Repair or replace steam traps $2,707 $2,500 - $2,707
-
MMBtu
-
09 2.1233: Analyze flue gas for proper air/fuel ratio $1,576 $200 - $1,576
-
MMBtu
-
10 2.1213: Direct warmest air to combustion intake $403 $500 - $403
-
MMBtu
-
11 2.2531: Re-size charging openings or add movable cover or door $346 $150 - $346
-
MMBtu
-
TOTAL RECOMMENDED $115,109 $98,421 $77,517
2,099,063
kWh
$5,032
-
MMBtu
$32,560
-
Tgal
TOTAL IMPLEMENTED $53,945 $62,611 $49,316
956,038
kWh
$4,629
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs