| Assessment Year | 2005 |
|---|---|
| Principal Product | Plastic Moldings |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3082: Unsupported Plastics Profile Shapes |
| Sales Range | $5 M to 10M |
| # of Employees | 47 |
| Plant Area |
106,000
ft2
|
| Annual Production | 3,000,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $70,454 | 1,433,222 |
kWh
|
$0.049 |
| Electricity Demand | $41,091 | 4,702 |
kW-mo/yr
|
$8.74 |
| Electricity Fees | $(-4,796.0) | - |
|
- |
| Natural Gas | $7,199 | 827 |
MMBtu
|
$8.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $41,117 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,209 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $9,618 | $1,147 |
$6,999
152,799
kWh
|
$2,619
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $3,338 | $550 |
$2,429
53,165
kWh
|
$909
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $2,461 | $760 |
$1,704
37,211
kWh
|
$757
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,239 | $8,590 |
$1,510
32,971
kWh
|
$729
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,140 | $98 |
$1,557
33,996
kWh
|
$583
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $1,646 | $232 | - | - |
$1,646
-
MMBtu
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,551 | $19 |
$1,129
24,632
kWh
|
$422
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $1,334 | $1,436 |
$962
21,000
kWh
|
$372
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $1,138 | - |
$588
12,837
kWh
|
$550
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,066 | $507 |
$778
16,994
kWh
|
$288
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,012 | $133 |
$1,066
23,440
kWh
|
$402
-
kW-mo/yr
|
- | - | $(-456.0) | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $512 | $480 |
$373
8,124
kWh
|
$139
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $374 | - |
$272
5,924
kWh
|
$102
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 3.4115: Recover and reuse cooling water | $12,688 | $5,135 |
$(-1,007.0)
(-21,975)
kWh
|
$(-375.0)
-
kW-mo/yr
|
- |
$8,819
-
Tgal
|
- |
$5,251
-
Tgal
|
|
| TOTAL RECOMMENDED | $41,117 | $19,087 |
$18,360
401,118
kWh
|
$7,497
-
kW-mo/yr
|
$1,646
-
MMBtu
|
$8,819
-
Tgal
|
$(-456.0) |
$5,251
-
Tgal
|
||
| TOTAL IMPLEMENTED | $26,209 | $12,036 |
$17,760
388,045
kWh
|
$7,259
-
kW-mo/yr
|
$1,646
-
MMBtu
|
- | $(-456.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs