| Assessment Year | 2004 |
|---|---|
| Principal Product | Fiberglass Matting Reinforcement |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
100,000
ft2
|
| Annual Production | 10,400,000
lb
|
| Production Hrs. Annual | 8,688
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $137,083 | 3,344,299 |
kWh
|
$0.041 |
| Electricity Fees | $8,204 | - |
|
- |
| Natural Gas | $404,163 | 73,985 |
MMBtu
|
$5.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $62,727 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,147 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $30,489 | $20,910 | - |
$30,489
-
MMBtu
|
- | |
| 02 | 2.2511: Insulate bare equipment | $17,374 | $5,922 | - |
$17,374
-
MMBtu
|
- | |
| 03 | 2.2437: Recover waste heat from equipment | $2,768 | $660 | - |
$2,768
-
MMBtu
|
- | |
| 04 | 2.7313: Recycle air for heating, ventilation and air conditioning | $2,517 | $370 | - |
$2,517
-
MMBtu
|
- | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,967 | $2,040 |
$1,967
45,415
kWh
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,591 | $420 |
$1,591
36,625
kWh
|
- | - | |
| 07 | 2.4322: Use or replace with energy efficient substitutes | $1,120 | $520 |
$1,120
25,743
kWh
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $985 | $160 |
$985
22,684
kWh
|
- | - | |
| 09 | 2.4151: Develop a repair/replace policy | $934 | $160 |
$1,174
26,956
kWh
|
- | $(-240.0) | |
| 10 | 2.6124: Establish equipment maintenance schedule | $796 | $40 |
$796
18,459
kWh
|
- | - | |
| 11 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $777 | $1,060 |
$777
17,580
kWh
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $696 | $3,480 |
$696
16,014
kWh
|
- | - | |
| 13 | 2.7135: Install occupancy sensors | $395 | $800 |
$395
9,195
kWh
|
- | - | |
| 14 | 2.2628: Utilize a less expensive cooling method | $318 | $105 |
$318
7,325
kWh
|
- | - | |
| TOTAL RECOMMENDED | $62,727 | $36,647 |
$9,819
225,996
kWh
|
$53,148
-
MMBtu
|
$(-240.0) | ||
| TOTAL IMPLEMENTED | $23,147 | $12,602 |
$6,013
138,723
kWh
|
$17,374
-
MMBtu
|
$(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs