ITAC Assessment: WV0305
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ITAC Assessment: WV0305
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Assessment Year 2004
Principal Product Fluid Milk
NAICS 311511: Fluid Milk Manufacturing
SIC 2026: Fluid Milk
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 55,000
ft2
Annual Production 3,000
Tgal
Production Hrs. Annual 4,030
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $116,139 1,148,760
kWh
Electricity Fees $(-248.0) -
Natural Gas $53,456 5,744
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,223 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,108

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $6,997 $96 $6,997
69,353
kWh
- -
02 2.2614: Use cooling tower or economizer to replace chiller cooling $6,442 $1,774 $6,442
63,874
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,562 $221 $6,562
64,938
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,370 $6,052 $3,370
33,526
kWh
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,922 $1,000 - $2,951
-
MMBtu
$(-29.0)
06 2.7492: Use proper thickness of insulation on building envelope $2,458 $337 - $2,458
-
MMBtu
-
07 2.2113: Repair or replace steam traps $2,040 $1,870 - $2,040
-
MMBtu
-
08 2.2437: Recover waste heat from equipment $1,997 $472 $591
5,860
kWh
$1,406
-
MMBtu
-
09 2.2414: Use waste heat from hot flue gases to preheat $1,769 $1,711 - $1,769
-
MMBtu
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,554 - $1,554
15,418
kWh
- -
11 2.2511: Insulate bare equipment $1,275 $591 - $1,275
-
MMBtu
-
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $964 $416 $964
9,552
kWh
- -
13 2.4314: Use synthetic lubricant $532 $326 $532
5,274
kWh
- -
14 2.4151: Develop a repair/replace policy $543 $174 $891
8,790
kWh
- $(-348.0)
15 2.4322: Use or replace with energy efficient substitutes $443 $80 $443
4,368
kWh
- -
16 2.4221: Install compressor air intakes in coolest locations $355 $370 $355
3,602
kWh
- -
TOTAL RECOMMENDED $40,223 $15,490 $28,701
284,555
kWh
$11,899
-
MMBtu
$(-377.0)
TOTAL IMPLEMENTED $27,108 $12,761 $18,761
185,954
kWh
$8,724
-
MMBtu
$(-377.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs