| Assessment Year | 2004 |
|---|---|
| Principal Product | Molded Door Skins |
| NAICS | 321219: Reconstituted Wood Product Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
86,000
ft2
|
| Annual Production | 6,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $487,949 | 20,960,000 |
kWh
|
$0.023 |
| Electricity Demand | $327,614 | 44,488 |
kW-mo/yr
|
$7.36 |
| Natural Gas | $1,066,235 | 120,067 |
MMBtu
|
$8.88 |
| Wood | $10,800 | 22,926 |
MMBtu
|
$0.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,860 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,480 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1331: Burn a less expensive grade of fuel | $83,144 | $1,360 |
$(-1,118.0)
(-48,052)
kWh
|
$(-780.0)
-
kW-mo/yr
|
$89,795
-
MMBtu
|
$(-4,753.0)
-
MMBtu
|
|
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,964 | $2,752 |
$7,652
328,746
kWh
|
$3,312
-
kW-mo/yr
|
- | - | |
| 03 | 2.4151: Develop a repair/replace policy | $11,373 | $220 |
$7,936
341,052
kWh
|
$3,437
-
kW-mo/yr
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $5,483 | $4,491 | - | - |
$4,804
-
MMBtu
|
$679
-
MMBtu
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,051 | $210 |
$2,129
91,489
kWh
|
$922
-
kW-mo/yr
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,679 | $22 |
$1,869
80,332
kWh
|
$810
-
kW-mo/yr
|
- | - | |
| 07 | 2.2625: Chill water to the highest temperature possible | $1,535 | $44 |
$1,071
45,972
kWh
|
$464
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,376 | - |
$960
41,242
kWh
|
$416
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,328 | $271 |
$928
39,721
kWh
|
$400
-
kW-mo/yr
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $509 | $44 |
$355
15,249
kWh
|
$154
-
kW-mo/yr
|
- | - | |
| 11 | 2.4322: Use or replace with energy efficient substitutes | $418 | $154 |
$293
12,647
kWh
|
$125
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $121,860 | $9,568 |
$22,075
948,398
kWh
|
$9,260
-
kW-mo/yr
|
$94,599
-
MMBtu
|
$(-4,074.0)
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $24,480 | $7,673 |
$13,258
569,705
kWh
|
$5,739
-
kW-mo/yr
|
$4,804
-
MMBtu
|
$679
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs