ITAC Assessment: WV0303
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ITAC Assessment: WV0303
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Assessment Year 2004
Principal Product Kitchen Cabinet Components
NAICS 337110: Wood Kitchen Cabinet and Countertop Manufacturing
SIC 2434: Wood Kitchen Cabinets
Sales Range $50
M
to 100
M
# of Employees 700
Plant Area 320,000
ft2
Annual Production 7,250,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $559,504 17,032,488
kWh
Electricity Demand $263,967 40,405
kW-mo/yr
Electricity Fees $(-18,534.0) -
Wood $36,592 80,914
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $68,825 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,940

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,432 - $9,068
285,296
kWh
$4,364
-
kW-mo/yr
- -
02 2.4151: Develop a repair/replace policy $8,151 $458 $6,081
191,329
kWh
$2,619
-
kW-mo/yr
- $(-549.0)
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,999 $3,622 $4,962
156,169
kWh
$2,037
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,262 $137 $2,225
70,038
kWh
$1,037
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,576 $8,537 $1,434
45,198
kWh
$1,142
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $2,414 $618 $1,620
51,008
kWh
$794
-
kW-mo/yr
- -
07 2.4314: Use synthetic lubricant $1,981 $560 $1,327
41,757
kWh
$654
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,770 $236 $1,182
37,300
kWh
$588
-
kW-mo/yr
- -
09 2.2614: Use cooling tower or economizer to replace chiller cooling $1,586 $2,606 $1,220
38,383
kWh
$366
-
kW-mo/yr
- -
10 2.4322: Use or replace with energy efficient substitutes $1,061 $414 $754
23,625
kWh
$307
-
kW-mo/yr
- -
11 2.2437: Recover waste heat from equipment $816 $515 - - $816
-
MMBtu
-
12 2.7135: Install occupancy sensors $606 $2,422 $319
10,057
kWh
$287
-
kW-mo/yr
- -
13 2.2511: Insulate bare equipment $171 $303 - - $171
-
MMBtu
-
14 3.5311: Recover and reuse waste material $24,000 $458 - - $24,000
-
MMBtu
-
TOTAL RECOMMENDED $68,825 $20,886 $30,192
950,160
kWh
$14,195
-
kW-mo/yr
$24,987
-
MMBtu
$(-549.0)
TOTAL IMPLEMENTED $18,940 $11,641 $12,398
390,217
kWh
$6,104
-
kW-mo/yr
$987
-
MMBtu
$(-549.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs