| Assessment Year | 2004 |
|---|---|
| Principal Product | Building Wraps & MH Supplies |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 170 |
| Plant Area |
330,000
ft2
|
| Annual Production | 60,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $337,053 | 7,974,583 |
kWh
|
$0.042 |
| Electricity Demand | $152,345 | 19,354 |
kW-mo/yr
|
$7.87 |
| Other Gas | $196,367 | 23,025 |
MMBtu
|
$8.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $278,778 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $206,824 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $32,334 | $3,536 |
$24,905
491,068
kWh
|
$7,429
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $11,389 | $648 |
$8,768
172,973
kWh
|
$2,621
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $11,230 | $1,590 | - | - |
$11,230
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,992 | - |
$4,606
90,605
kWh
|
$1,386
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,599 | $180 |
$4,313
64,988
kWh
|
$1,286
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2628: Utilize a less expensive cooling method | $4,689 | $1,078 |
$3,611
71,199
kWh
|
$1,078
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4151: Develop a repair/replace policy | $3,908 | $180 |
$3,172
62,702
kWh
|
$952
-
kW-mo/yr
|
- | - | $(-216.0) | |
| 08 | 2.7492: Use proper thickness of insulation on building envelope | $3,710 | $1,875 | - | - |
$3,710
-
MMBtu
|
- | - | |
| 09 | 2.1133: Adjust burners for efficient operation | $2,636 | $4,144 | - | - |
$2,636
-
MMBtu
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,047 | $190 |
$1,581
31,188
kWh
|
$466
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,062 | $1,116 |
$1,590
31,351
kWh
|
$472
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,517 | $3,234 |
$966
18,950
kWh
|
$551
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.2414: Use waste heat from hot flue gases to preheat | $17,097 | $3,330 | - | - |
$17,097
-
MMBtu
|
- | - | |
| 14 | 2.4227: Use compressor air filters | $878 | $9 |
$758
14,997
kWh
|
$228
-
kW-mo/yr
|
- | - | $(-108.0) | |
| 15 | 2.4239: Eliminate or reduce compressed air usage | $632 | $186 |
$416
8,206
kWh
|
$216
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.2522: Isolate hot or cold equipment | $258 | $544 |
$200
3,950
kWh
|
$58
-
kW-mo/yr
|
- | - | - | |
| 17 | 3.5217: Reuse / recycle/ sell paper products | $172,800 | $360 | - | - | - |
$172,800
-
lb
|
- | |
| TOTAL RECOMMENDED | $278,778 | $22,200 |
$54,886
1,062,177
kWh
|
$16,743
-
kW-mo/yr
|
$34,673
-
MMBtu
|
$172,800
-
lb
|
$(-324.0) | ||
| TOTAL IMPLEMENTED | $206,824 | $6,103 |
$26,170
495,960
kWh
|
$8,178
-
kW-mo/yr
|
- |
$172,800
-
lb
|
$(-324.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs