ITAC Assessment: WV0299
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ITAC Assessment: WV0299
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Assessment Year 2004
Principal Product Roofing Membranes
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 100,000
ft2
Annual Production 107,640
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $192,550 2,789,280
kWh
Electricity Demand $45,336 8,040
kW-mo/yr
Electricity Fees $7,468 -
Natural Gas $176,055 21,390
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,101 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,627

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2511: Insulate bare equipment $10,724 $2,060 - - $10,724
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $9,651 $16,100 $8,008
151,904
kWh
$1,643
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $5,725 $1,000 - - $5,725
-
MMBtu
04 2.4322: Use or replace with energy efficient substitutes $4,783 $1,937 $4,556
86,341
kWh
$227
-
kW-mo/yr
-
05 2.2414: Use waste heat from hot flue gases to preheat $3,704 $2,175 - - $3,704
-
MMBtu
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,363 $300 $1,963
37,211
kWh
$400
-
kW-mo/yr
-
07 2.2625: Chill water to the highest temperature possible $2,364 $40 $1,963
37,069
kWh
$401
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,152 $160 $1,786
33,844
kWh
$366
-
kW-mo/yr
-
09 2.4151: Develop a repair/replace policy $3,018 $430 $2,504
47,466
kWh
$514
-
kW-mo/yr
-
10 2.2426: Use waste heat from flue gases to heat space conditioning air $1,406 $1,320 $(-232.0)
(-4,395)
kWh
- $1,638
-
MMBtu
11 2.7111: Reduce illumination to minimum necessary levels $1,387 $640 $897
17,057
kWh
$490
-
kW-mo/yr
-
12 2.4314: Use synthetic lubricant $951 $240 $789
14,943
kWh
$162
-
kW-mo/yr
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $784 - $650
12,355
kWh
$134
-
kW-mo/yr
-
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $726 $150 $603
11,405
kWh
$123
-
kW-mo/yr
-
15 2.4322: Use or replace with energy efficient substitutes $691 $230 $576
10,909
kWh
$115
-
kW-mo/yr
-
16 2.4221: Install compressor air intakes in coolest locations $672 $600 $557
10,619
kWh
$115
-
kW-mo/yr
-
TOTAL RECOMMENDED $51,101 $27,382 $24,620
466,728
kWh
$4,690
-
kW-mo/yr
$21,791
-
MMBtu
TOTAL IMPLEMENTED $43,627 $23,847 $22,889
434,054
kWh
$4,289
-
kW-mo/yr
$16,449
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs