| Assessment Year | 2004 |
|---|---|
| Principal Product | Off highway and Industrial braking systems |
| NAICS | 332216: Saw Blade and Handtool Manufacturing |
| SIC | 3417: |
| Sales Range | $5 M to 10M |
| # of Employees | 80 |
| Plant Area |
58,000
ft2
|
| Annual Production | 250,000
pieces
|
| Production Hrs. Annual | 6,422
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $103,267 | 1,239,200 |
kWh
|
$0.083 |
| Natural Gas | $21,153 | 2,734 |
MMBtu
|
$7.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $22,250 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,516 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $3,459 | $2,100 | - |
$3,459
-
MMBtu
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,929 | $440 |
$2,929
42,830
kWh
|
- | - | |
| 03 | 2.4151: Develop a repair/replace policy | $2,864 | $1,928 |
$2,864
41,840
kWh
|
- | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $2,447 | $220 |
$2,447
35,604
kWh
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $2,066 | $1,286 |
$2,066
30,179
kWh
|
- | - | |
| 06 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,986 | - |
$1,986
29,007
kWh
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,877 | $240 |
$1,877
27,423
kWh
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,304 | - |
$1,304
18,932
kWh
|
- | - | |
| 09 | 2.4151: Develop a repair/replace policy | $736 | $705 |
$1,096
21,389
kWh
|
- | $(-360.0) | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $794 | $1,825 | - |
$794
-
MMBtu
|
- | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $762 | $750 |
$762
11,171
kWh
|
- | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $565 | $1,000 | - |
$565
-
MMBtu
|
- | |
| 13 | 2.7111: Reduce illumination to minimum necessary levels | $461 | $360 |
$461
6,846
kWh
|
- | - | |
| TOTAL RECOMMENDED | $22,250 | $10,854 |
$17,792
265,221
kWh
|
$4,818
-
MMBtu
|
$(-360.0) | ||
| TOTAL IMPLEMENTED | $10,516 | $2,715 |
$10,876
164,195
kWh
|
- | $(-360.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs