ITAC Assessment: WV0296
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ITAC Assessment: WV0296
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Assessment Year 2004
Principal Product Apple Juice and Apple Sauce
NAICS 311411: Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037: Frozen Fruits, Fruit Juices, and Vegetables
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 311,000
ft2
Annual Production 1,440
Tgal
Production Hrs. Annual 1,440
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $230,679 5,130,986
kWh
Electricity Fees $25,859 -
Fuel Oil #6 $351,899 53,306
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $117,311 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,874

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Fuel Oil #6 Savings Personnel Changes Savings
01 2.1331: Burn a less expensive grade of fuel $70,180 $130 - $70,180
-
MMBtu
-
02 2.2449: Recover heat from exhausted steam, hot air or hot water $15,329 $10,875 $(-645.0)
(-12,892)
kWh
$15,974
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $9,181 $3,426 - $9,181
-
MMBtu
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $8,948 $1,000 - $8,948
-
MMBtu
-
05 2.2135: Repair and eliminate steam leaks $4,658 $200 - $4,658
-
MMBtu
-
06 2.2511: Insulate bare equipment $2,989 $1,302 - $2,989
-
MMBtu
-
07 2.2113: Repair or replace steam traps $1,549 $1,000 - $1,549
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,289 $845 $1,289
25,674
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,069 $9,782 $1,069
21,298
kWh
- -
10 2.4151: Develop a repair/replace policy $1,034 $230 $1,310
26,224
kWh
- $(-276.0)
11 2.4221: Install compressor air intakes in coolest locations $389 $267 $389
7,779
kWh
- -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $377 $66 $377
7,536
kWh
- -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $319 $528 $319
6,387
kWh
- -
TOTAL RECOMMENDED $117,311 $29,651 $4,108
82,006
kWh
$113,479
-
MMBtu
$(-276.0)
TOTAL IMPLEMENTED $19,874 $4,326 $2,006
40,147
kWh
$18,144
-
MMBtu
$(-276.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Fuel Oil #6 Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs