ITAC Assessment: WV0294
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ITAC Assessment: WV0294
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Assessment Year 2004
Principal Product Carded Packaging
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2679: Converted Paper and Paperboard Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 175
Plant Area 185,000
ft2
Annual Production 15,000
ton
Production Hrs. Annual 6,552
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,008 4,337,280
kWh
Electricity Demand $83,014 14,318
kW-mo/yr
Natural Gas $21,605 2,929
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $567,139 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,780

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $30,792 $30,627 $30,258
604,799
kWh
$534
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $10,219 $4,900 $8,430
168,350
kWh
$1,789
-
kW-mo/yr
-
03 2.4151: Develop a repair/replace policy $5,704 $230 $4,706
94,053
kWh
$998
-
kW-mo/yr
-
04 2.2628: Utilize a less expensive cooling method $4,247 $2,660 $3,841
76,712
kWh
$406
-
kW-mo/yr
-
05 4.623: Employ modular jigs to reduce process set-up time $509,116 $20,000 $2,668
53,228
kWh
- $506,448
06 2.7111: Reduce illumination to minimum necessary levels $2,472 $920 $2,039
40,758
kWh
$433
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,431 $784 $2,008
40,141
kWh
$423
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,317 $215 $1,085
21,751
kWh
$232
-
kW-mo/yr
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $609 $46 $400
7,992
kWh
$209
-
kW-mo/yr
-
10 2.4221: Install compressor air intakes in coolest locations $232 $129 $190
3,974
kWh
$42
-
kW-mo/yr
-
TOTAL RECOMMENDED $567,139 $60,511 $55,625
1,111,758
kWh
$5,066
-
kW-mo/yr
$506,448
TOTAL IMPLEMENTED $16,780 $4,855 $14,079
281,407
kWh
$2,701
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs