ITAC Assessment: WV0293
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ITAC Assessment: WV0293
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Assessment Year 2004
Principal Product Fabricated Structural Steel
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 77,500
ft2
Annual Production 15,000
ton
Production Hrs. Annual 3,900
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,294 2,505,615
kWh
Electricity Demand $47,847 8,622
kW-mo/yr
Electricity Fees $(-388.0) -
Natural Gas $46,758 3,904
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $100,896 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,310

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $21,117 $20,400 $14,740
373,402
kWh
$6,377
-
kW-mo/yr
- -
02 2.5194: Redesign process $12,155 $10,080 $8,492
215,062
kWh
$3,663
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,541 $13,500 $6,167
156,069
kWh
$2,374
-
kW-mo/yr
- -
04 2.4151: Develop a repair/replace policy $3,874 $1,250 $3,542
89,658
kWh
$1,532
-
kW-mo/yr
- $(-1,200.0)
05 2.7111: Reduce illumination to minimum necessary levels $3,283 $300 $1,908
48,339
kWh
$1,375
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,232 $4,250 $2,256
57,135
kWh
$976
-
kW-mo/yr
- -
07 2.4322: Use or replace with energy efficient substitutes $2,353 $100 $1,643
41,500
kWh
$710
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $1,935 $400 $1,122
22,585
kWh
$813
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,889 $210 $1,319
33,400
kWh
$570
-
kW-mo/yr
- -
10 2.7241: Install outside air damper / economizer on hvac unit $1,815 $3,000 $1,504
38,090
kWh
$311
-
kW-mo/yr
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $1,657 $300 $1,157
29,282
kWh
$500
-
kW-mo/yr
- -
12 2.4221: Install compressor air intakes in coolest locations $565 $1,100 $393
9,961
kWh
$172
-
kW-mo/yr
- -
13 3.2123: Convert to high volume low pressure (hvlp) paint guns $38,480 $1,900 - - $38,480
-
gal
-
TOTAL RECOMMENDED $100,896 $56,790 $44,243
1,114,483
kWh
$19,373
-
kW-mo/yr
$38,480
-
gal
$(-1,200.0)
TOTAL IMPLEMENTED $40,310 $39,910 $29,181
738,946
kWh
$12,329
-
kW-mo/yr
- $(-1,200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs