Assessment Year | 2004 |
---|---|
Principal Product | Fabricated Structural Steel |
NAICS | 332312: Fabricated Structural Metal Manufacturing |
SIC | 3441: Fabricated Structural Metal |
Sales Range | $10 M to 50M |
# of Employees | 100 |
Plant Area |
77,500
ft2
|
Annual Production | 15,000
ton
|
Production Hrs. Annual | 3,900
hrs
|
Location (State) | Virginia |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $99,294 | 2,505,615 |
kWh
|
$0.040 |
Electricity Demand | $47,847 | 8,622 |
kW-mo/yr
|
$5.55 |
Electricity Fees | $(-388.0) | - |
|
- |
Natural Gas | $46,758 | 3,904 |
MMBtu
|
$11.98 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $100,896 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $40,310 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,117 | $20,400 |
$14,740
373,402
kWh
|
$6,377
-
kW-mo/yr
|
- | - | |
02 | 2.5194: Redesign process | $12,155 | $10,080 |
$8,492
215,062
kWh
|
$3,663
-
kW-mo/yr
|
- | - | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,541 | $13,500 |
$6,167
156,069
kWh
|
$2,374
-
kW-mo/yr
|
- | - | |
04 | 2.4151: Develop a repair/replace policy | $3,874 | $1,250 |
$3,542
89,658
kWh
|
$1,532
-
kW-mo/yr
|
- | $(-1,200.0) | |
05 | 2.7111: Reduce illumination to minimum necessary levels | $3,283 | $300 |
$1,908
48,339
kWh
|
$1,375
-
kW-mo/yr
|
- | - | |
06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,232 | $4,250 |
$2,256
57,135
kWh
|
$976
-
kW-mo/yr
|
- | - | |
07 | 2.4322: Use or replace with energy efficient substitutes | $2,353 | $100 |
$1,643
41,500
kWh
|
$710
-
kW-mo/yr
|
- | - | |
08 | 2.7135: Install occupancy sensors | $1,935 | $400 |
$1,122
22,585
kWh
|
$813
-
kW-mo/yr
|
- | - | |
09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,889 | $210 |
$1,319
33,400
kWh
|
$570
-
kW-mo/yr
|
- | - | |
10 | 2.7241: Install outside air damper / economizer on hvac unit | $1,815 | $3,000 |
$1,504
38,090
kWh
|
$311
-
kW-mo/yr
|
- | - | |
11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,657 | $300 |
$1,157
29,282
kWh
|
$500
-
kW-mo/yr
|
- | - | |
12 | 2.4221: Install compressor air intakes in coolest locations | $565 | $1,100 |
$393
9,961
kWh
|
$172
-
kW-mo/yr
|
- | - | |
13 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $38,480 | $1,900 | - | - |
$38,480
-
gal
|
- | |
TOTAL RECOMMENDED | $100,896 | $56,790 |
$44,243
1,114,483
kWh
|
$19,373
-
kW-mo/yr
|
$38,480
-
gal
|
$(-1,200.0) | ||
TOTAL IMPLEMENTED | $40,310 | $39,910 |
$29,181
738,946
kWh
|
$12,329
-
kW-mo/yr
|
- | $(-1,200.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs