| Assessment Year | 2004 |
|---|---|
| Principal Product | Fiberglass Reinforced Plastic |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 395 |
| Plant Area |
293,000
ft2
|
| Annual Production | 16,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $558,958 | 19,086,621 |
kWh
|
$0.029 |
| Electricity Demand | $307,850 | 39,468 |
kW-mo/yr
|
$7.80 |
| Electricity Fees | $69,398 | - |
|
- |
| Natural Gas | $1,004,952 | 152,614 |
MMBtu
|
$6.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $267,883 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $139,742 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $27,182 | $23,577 | - | - |
$27,182
-
MMBtu
|
- | |
| 02 | 2.4151: Develop a repair/replace policy | $20,348 | - |
$14,397
436,863
kWh
|
$6,815
-
kW-mo/yr
|
- | $(-864.0) | |
| 03 | 2.3212: Optimize plant power factor | $19,410 | $20,490 |
$19,410
-
kWh
|
- | - | - | |
| 04 | 2.1213: Direct warmest air to combustion intake | $20,214 | $5,139 | - | - |
$20,214
-
MMBtu
|
- | |
| 05 | 2.2135: Repair and eliminate steam leaks | $12,831 | $800 | - | - |
$12,831
-
MMBtu
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $11,831 | $488 | - | - |
$11,831
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,318 | $16,842 |
$8,936
271,258
kWh
|
$382
-
kW-mo/yr
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $8,268 | $3,720 |
$(-681.0)
(-14,064)
kWh
|
- |
$8,949
-
MMBtu
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,017 | $21,962 |
$4,771
144,854
kWh
|
$2,246
-
kW-mo/yr
|
- | - | |
| 10 | 2.2113: Repair or replace steam traps | $40,944 | $1,000 | - | - |
$50,160
-
MMBtu
|
$(-9,216.0) | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,074 | - |
$6,140
186,516
kWh
|
$1,934
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $5,851 | $528 |
$3,977
120,448
kWh
|
$1,874
-
kW-mo/yr
|
- | - | |
| 13 | 2.7492: Use proper thickness of insulation on building envelope | $3,626 | $750 | - | - |
$3,626
-
MMBtu
|
- | |
| 14 | 2.4322: Use or replace with energy efficient substitutes | $2,330 | $420 |
$1,581
48,195
kWh
|
$749
-
kW-mo/yr
|
- | - | |
| 15 | 2.7135: Install occupancy sensors | $1,326 | $1,048 |
$897
27,335
kWh
|
$429
-
kW-mo/yr
|
- | - | |
| 16 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,014 | $100 |
$688
20,903
kWh
|
$326
-
kW-mo/yr
|
- | - | |
| 17 | 2.7123: Keep lamps and reflectors clean | $841 | $840 |
$560
17,098
kWh
|
$281
-
kW-mo/yr
|
- | - | |
| 18 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $665 | $1,296 |
$492
14,943
kWh
|
$173
-
kW-mo/yr
|
- | - | |
| 19 | 2.2136: Install / repair insulation on steam lines | $625 | $30 | - | - |
$625
-
MMBtu
|
- | |
| 20 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $16,866 | $8,560 |
$11,445
347,601
kWh
|
$5,421
-
kW-mo/yr
|
- | - | |
| 21 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $13,489 | $4,460 | - | - |
$13,489
-
MMBtu
|
- | |
| 22 | 2.4235: Remove or close off unneeded compressed air lines | $8,249 | $1,200 |
$5,597
170,088
kWh
|
$2,652
-
kW-mo/yr
|
- | - | |
| 23 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,043 | $459 |
$4,101
124,525
kWh
|
$1,942
-
kW-mo/yr
|
- | - | |
| 24 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,935 | $5,740 |
$4,024
122,275
kWh
|
$1,911
-
kW-mo/yr
|
- | - | |
| 25 | 2.7492: Use proper thickness of insulation on building envelope | $5,929 | $3,460 | - | - |
$5,929
-
MMBtu
|
- | |
| 26 | 2.2628: Utilize a less expensive cooling method | $4,494 | $4,715 |
$3,050
92,617
kWh
|
$1,444
-
kW-mo/yr
|
- | - | |
| 27 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,007 | $1,000 | - | - |
$2,007
-
MMBtu
|
- | |
| 28 | 2.4238: Do not use compressed air for personal cooling | $1,659 | $2,088 |
$1,129
34,281
kWh
|
$530
-
kW-mo/yr
|
- | - | |
| 29 | 2.7135: Install occupancy sensors | $1,497 | $1,944 |
$1,013
30,769
kWh
|
$484
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $267,883 | $132,656 |
$91,527
2,196,505
kWh
|
$29,593
-
kW-mo/yr
|
$156,843
-
MMBtu
|
$(-10,080.0) | ||
| TOTAL IMPLEMENTED | $139,742 | $36,008 |
$36,887
1,120,063
kWh
|
$16,504
-
kW-mo/yr
|
$96,431
-
MMBtu
|
$(-10,080.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs