ITAC Assessment: WV0289
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ITAC Assessment: WV0289
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Assessment Year 2004
Principal Product Electrical and Mechanical Cables
NAICS 335931: Current-Carrying Wiring Device Manufacturing
SIC 3643: Current-Carrying Wiring Devices
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 341,000
ft2
Annual Production 15,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $310,204 5,193,719
kWh
Natural Gas $93,264 12,390
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $119,374 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,881

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.2622: Replace existing chiller with high efficiency model $46,305 $117,949 $46,305
775,278
kWh
- -
02 2.2696: Use excess cold process fluid for industrial cooling needs $16,901 $11,831 - $16,901
-
Tgal
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $12,600 $4,857 $12,600
210,862
kWh
- -
04 2.4151: Develop a repair/replace policy $9,956 $2,109 $10,968
183,711
kWh
- $(-1,012.0)
05 2.7111: Reduce illumination to minimum necessary levels $6,230 $1,687 $6,230
104,318
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,338 $19,000 $5,338
89,500
kWh
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $4,340 $127 $4,340
72,664
kWh
- -
08 2.7135: Install occupancy sensors $3,010 $5,938 $3,010
50,396
kWh
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,993 $250 $2,993
49,959
kWh
- -
10 2.4322: Use or replace with energy efficient substitutes $2,879 $511 $2,879
48,195
kWh
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,432 $3,500 $2,432
40,716
kWh
- -
12 2.7492: Use proper thickness of insulation on building envelope $2,170 $103 $2,170
36,332
kWh
- -
13 2.4221: Install compressor air intakes in coolest locations $1,628 $1,119 $1,628
27,249
kWh
- -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,227 $1,631 $1,227
20,539
kWh
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $1,365 - $1,365
23,064
kWh
- -
TOTAL RECOMMENDED $119,374 $170,612 $103,485
1,732,783
kWh
$16,901
-
Tgal
$(-1,012.0)
TOTAL IMPLEMENTED $40,881 $10,764 $41,893
701,449
kWh
- $(-1,012.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs