| Assessment Year | 2004 |
|---|---|
| Principal Product | Copper and Aluminum Tubing |
| NAICS | 331420: Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3351: Rolling, Drawing, and Extruding Of Copper |
| Sales Range | $10 M to 50M |
| # of Employees | 95 |
| Plant Area |
140,000
ft2
|
| Annual Production | 4,500,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $180,539 | 2,475,900 |
kWh
|
$0.073 |
| Electricity Demand | $43,700 | 6,559 |
kW-mo/yr
|
$6.66 |
| Electricity Fees | $2,953 | - |
|
- |
| Natural Gas | $187,020 | 20,215 |
MMBtu
|
$9.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $71,037 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,667 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $12,469 | $2,195 | - | - |
$12,469
-
MMBtu
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,141 | $360 |
$7,902
106,661
kWh
|
$1,239
-
kW-mo/yr
|
- | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $9,120 | $700 |
$7,881
106,307
kWh
|
$1,239
-
kW-mo/yr
|
- | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $8,061 | $250 |
$6,969
94,003
kWh
|
$1,092
-
kW-mo/yr
|
- | - | |
| 05 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $6,212 | $1,200 |
$(-282.0)
(-3,809)
kWh
|
- |
$6,494
-
MMBtu
|
- | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $5,772 | $27,600 | - | - |
$5,772
-
MMBtu
|
- | |
| 07 | 2.4151: Develop a repair/replace policy | $4,573 | $1,000 |
$4,980
67,976
kWh
|
$793
-
kW-mo/yr
|
- | $(-1,200.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,040 | $3,210 |
$3,343
45,045
kWh
|
$697
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,932 | $50 |
$2,654
35,786
kWh
|
$1,278
-
kW-mo/yr
|
- | - | |
| 10 | 2.4226: Use / purchase optimum sized compressor | $3,739 | $575 |
$2,540
34,281
kWh
|
$1,199
-
kW-mo/yr
|
- | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,876 | $3,500 |
$1,824
24,612
kWh
|
$1,052
-
kW-mo/yr
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $804 | $1,100 |
$695
9,376
kWh
|
$109
-
kW-mo/yr
|
- | - | |
| 13 | 2.2625: Chill water to the highest temperature possible | $203 | $25 |
$174
2,471
kWh
|
$29
-
kW-mo/yr
|
- | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $95 | $200 |
$65
846
kWh
|
$30
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $71,037 | $41,965 |
$38,745
523,555
kWh
|
$8,757
-
kW-mo/yr
|
$24,735
-
MMBtu
|
$(-1,200.0) | ||
| TOTAL IMPLEMENTED | $33,667 | $31,010 |
$18,033
244,212
kWh
|
$4,568
-
kW-mo/yr
|
$12,266
-
MMBtu
|
$(-1,200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs