ITAC Assessment: WV0285
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ITAC Assessment: WV0285
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Assessment Year 2004
Principal Product Custom Rubber Products
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 43
Plant Area 25,000
ft2
Annual Production 750,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,035 1,408,080
kWh
Electricity Demand $27,403 5,048
kW-mo/yr
Natural Gas $8,163 925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,424 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,103

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $12,938 $1 $10,786
202,463
kWh
$2,152
-
kW-mo/yr
-
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,455 - - $4,455
-
kW-mo/yr
-
03 2.4151: Develop a repair/replace policy $1,782 $450 $1,937
36,332
kWh
$385
-
kW-mo/yr
$(-540.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,648 $30 $1,374
25,795
kWh
$274
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,310 - $1,092
20,465
kWh
$218
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,069 $250 $890
16,848
kWh
$179
-
kW-mo/yr
-
07 2.4221: Install compressor air intakes in coolest locations $448 $240 $375
6,838
kWh
$73
-
kW-mo/yr
-
08 2.4322: Use or replace with energy efficient substitutes $418 $200 $349
6,552
kWh
$69
-
kW-mo/yr
-
09 2.4314: Use synthetic lubricant $356 $215 $297
5,567
kWh
$59
-
kW-mo/yr
-
TOTAL RECOMMENDED $24,424 $1,386 $17,100
320,860
kWh
$7,864
-
kW-mo/yr
$(-540.0)
TOTAL IMPLEMENTED $19,103 $946 $16,376
307,470
kWh
$3,267
-
kW-mo/yr
$(-540.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs