| Assessment Year | 2003 |
|---|---|
| Principal Product | Industrial Fabrication |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 87 |
| Plant Area |
130,000
ft2
|
| Annual Production | 1,825
ton
|
| Production Hrs. Annual | 4,680
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $138,475 | 2,988,153 |
kWh
|
$0.046 |
| Natural Gas | $124,115 | 18,401 |
MMBtu
|
$6.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $112,375 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,148 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7232: Replace existing hvac unit with high efficiency model | $33,174 | $63,040 | - |
$33,174
-
MMBtu
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $32,062 | $4,200 |
$32,062
691,869
kWh
|
- | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $17,179 | $1,140 |
$17,179
370,656
kWh
|
- | - | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $3,151 | - |
$3,151
67,915
kWh
|
- | - | - | |
| 05 | 3.6124: Burn waste oil for heat | $6,148 | $3,760 | - |
$1,348
-
MMBtu
|
$4,800
-
gal
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $3,646 | $1,140 |
$4,558
98,448
kWh
|
- | - | $(-912.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,390 | $4,448 |
$2,390
51,552
kWh
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,521 | $490 |
$1,521
32,760
kWh
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,387 | $250 |
$1,387
29,915
kWh
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $923 | $715 |
$923
19,924
kWh
|
- | - | - | |
| 11 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $788 | $614 |
$788
16,994
kWh
|
- | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,784 | $76 |
$2,784
60,052
kWh
|
- | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $1,534 | $250 |
$1,534
33,101
kWh
|
- | - | - | |
| 14 | 2.2522: Isolate hot or cold equipment | $5,688 | $690 | - |
$5,688
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $112,375 | $80,813 |
$68,277
1,473,186
kWh
|
$40,210
-
MMBtu
|
$4,800
-
gal
|
$(-912.0) | ||
| TOTAL IMPLEMENTED | $37,148 | $8,459 |
$32,372
698,462
kWh
|
$5,688
-
MMBtu
|
- | $(-912.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs