ITAC Assessment: MZ0003
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ITAC Assessment: MZ0003
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Assessment Year 2007
Principal Product shampoos, lotions, body wash
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 550,000
ft2
Annual Production 1
units
Production Hrs. Annual 8,736
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,500,000 36,915,121
kWh
Natural Gas $800,000 73,361
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $372,788 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1224: Replace boiler $237,208 $220,000 - $237,208
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $56,702 $7,764 $56,702
1,012,528
kWh
-
03 2.2414: Use waste heat from hot flue gases to preheat $23,859 $30,000 - $23,859
-
MMBtu
04 2.7122: Disconnect ballasts $45,032 $4,012 $45,032
759,492
kWh
-
05 2.7135: Install occupancy sensors $5,992 $2,950 $5,992
131,400
kWh
-
06 2.7131: Add area lighting switches $3,995 $500 $3,995
87,600
kWh
-
TOTAL RECOMMENDED $372,788 $265,226 $111,721
1,991,020
kWh
$261,067
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs