ITAC Assessment: TT0186
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ITAC Assessment: TT0186
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Assessment Year 2017
Principal Product Furniture
NAICS 337121: Upholstered Household Furniture Manufacturing
SIC 2512: Wood Household Furniture, Upholstered
Sales Range $100
M
to 500
M
# of Employees 1,400
Plant Area 1,200,000
ft2
Annual Production 922,000
units
Production Hrs. Annual 4,500
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,025,109 15,848,400
kWh
Electricity Demand $485,219 36,147
kW-mo/yr
Natural Gas $62,399 8,159
MMBtu
Waste Disposal Costs
Water Usage $39,600 13,255,000
Tgal
Water Disposal $63,272 13,255
Tgal
TOTAL YEARLY COSTS $1,675,599
RECOMMENDED SAVINGS* $860,012 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $135,240

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Administrative Changes Savings By-product Production Savings
01 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $684,912 $1,500,000 $631,951
9,767,400
kWh
$179,600
-
kW-mo/yr
$(-6,559.0)
-
Tgal
- $(-120,080.0) -
02 2.4224: Upgrade controls on compressors $78,651 $90,000 $65,912
1,018,731
kWh
$12,739
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $44,574 $5,800 $31,508
486,991
kWh
$13,066
-
kW-mo/yr
- - - -
04 2.2162: Reduce excess steam bleeding $38,730 $4,000 - - $1,419
-
Tgal
$2,271
-
Tgal
- $35,040
05 2.4224: Upgrade controls on compressors $12,015 $33,000 $10,356
160,062
kWh
$1,659
-
kW-mo/yr
- - - -
06 2.4133: Use most efficient type of electric motors $587 $1,123 $378
5,850
kWh
$209
-
kW-mo/yr
- - - -
07 2.6212: Turn off equipment during breaks, reduce operating time $543 $200 $543
8,393
kWh
- - - - -
TOTAL RECOMMENDED $860,012 $1,634,123 $740,648
11,447,427
kWh
$207,273
-
kW-mo/yr
$(-5,140.0)
-
Tgal
$2,271
-
Tgal
$(-120,080.0) $35,040
TOTAL IMPLEMENTED $135,240 $128,800 $107,776
1,665,784
kWh
$27,464
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Administrative Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs