ITAC Assessment: WV0279
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ITAC Assessment: WV0279
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Assessment Year 2003
Principal Product Plastic Injection Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 93
Plant Area 72,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $321,628 5,941,500
kWh
Electricity Fees $6,227 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,841 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,137

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $46,327 $15,420 $46,327
839,353
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $27,812 $20,095 $27,812
503,916
kWh
-
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $11,747 $700 $12,587
227,954
kWh
$(-840.0)
04 2.7261: Install timers and/or thermostats $9,443 $2,540 $9,443
171,112
kWh
-
05 2.2437: Recover waste heat from equipment $5,983 $165 $5,983
108,410
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,685 $510 $5,685
103,018
kWh
-
07 2.7135: Install occupancy sensors $4,123 $2,300 $4,123
74,861
kWh
-
08 2.7111: Reduce illumination to minimum necessary levels $2,474 $1,400 $2,474
44,797
kWh
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,083 $70 $1,083
19,551
kWh
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $744 $135 $744
13,456
kWh
-
11 2.4221: Install compressor air intakes in coolest locations $420 $260 $420
7,594
kWh
-
TOTAL RECOMMENDED $115,841 $43,595 $116,681
2,114,022
kWh
$(-840.0)
TOTAL IMPLEMENTED $105,137 $41,565 $105,977
1,920,214
kWh
$(-840.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs