ITAC Assessment: WV0276
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ITAC Assessment: WV0276
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Assessment Year 2003
Principal Product Paints and Allied Products
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 300,000
ft2
Annual Production 1,000
Tgal
Production Hrs. Annual 6,268
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $254,927 3,713,559
kWh
Natural Gas $315,620 68,987
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $138,885 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $97,757

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2423: Install waste heat boiler to produce steam $41,760 $60,000 - $41,760
-
MMBtu
02 2.7261: Install timers and/or thermostats $33,509 $580 - $33,509
-
MMBtu
03 2.1213: Direct warmest air to combustion intake $30,964 $9,195 - $30,964
-
MMBtu
04 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $8,969 $500 $8,969
130,678
kWh
-
05 2.2515: Use optimum thickness insulation $8,395 $2,640 - $8,395
-
MMBtu
06 2.7142: Utilize higher efficiency lamps and/or ballasts $6,737 $16,926 $6,737
98,192
kWh
-
07 2.2113: Repair or replace steam traps $2,328 $480 - $2,328
-
MMBtu
08 2.7135: Install occupancy sensors $2,514 $2,200 $2,514
36,550
kWh
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,770 $80 $1,770
25,702
kWh
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,195 - $1,195
17,402
kWh
-
11 2.4221: Install compressor air intakes in coolest locations $744 $320 $744
10,885
kWh
-
TOTAL RECOMMENDED $138,885 $92,921 $21,929
319,409
kWh
$116,956
-
MMBtu
TOTAL IMPLEMENTED $97,757 $83,226 $11,765
171,329
kWh
$85,992
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs