ITAC Assessment: WV0270
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ITAC Assessment: WV0270
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Assessment Year 2003
Principal Product Hydraulic rods and cylinders
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 225,000
ft2
Annual Production 30,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $301,335 10,761,360
kWh
Electricity Demand $187,175 22,231
kW-mo/yr
Electricity Fees $(-12,009.0) -
Natural Gas $111,233 17,529
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,214 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,523

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,616 - $4,476
165,788
kWh
$2,140
-
kW-mo/yr
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,533 - $3,065
113,977
kWh
$1,468
-
kW-mo/yr
- -
03 2.4151: Develop a repair/replace policy $6,214 $625 $4,606
171,405
kWh
$2,208
-
kW-mo/yr
- $(-600.0)
04 2.7111: Reduce illumination to minimum necessary levels $5,034 $250 $3,403
126,547
kWh
$1,631
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,121 $150 $1,434
53,338
kWh
$687
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $7,108 $1,418 $5,043
187,520
kWh
$2,065
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $3,894 $500 $2,640
98,280
kWh
$1,254
-
kW-mo/yr
- -
08 2.2437: Recover waste heat from equipment $5,379 $810 - - $5,379
-
MMBtu
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,937 $250 $1,986
73,697
kWh
$951
-
kW-mo/yr
- -
10 2.4221: Install compressor air intakes in coolest locations $1,296 $735 $876
32,604
kWh
$420
-
kW-mo/yr
- -
11 2.7135: Install occupancy sensors $2,244 $1,450 $1,592
59,199
kWh
$652
-
kW-mo/yr
- -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $2,750 $4,590 $1,672
62,181
kWh
$1,078
-
kW-mo/yr
- -
13 2.2437: Recover waste heat from equipment $1,088 $2,000 $(-284.0)
(-10,548)
kWh
- $1,372
-
MMBtu
-
TOTAL RECOMMENDED $51,214 $12,778 $30,509
1,133,988
kWh
$14,554
-
kW-mo/yr
$6,751
-
MMBtu
$(-600.0)
TOTAL IMPLEMENTED $34,523 $8,483 $23,874
887,105
kWh
$11,249
-
kW-mo/yr
- $(-600.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs