ITAC Assessment: WV0268
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ITAC Assessment: WV0268
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Assessment Year 2003
Principal Product Thermal label ribbons&Jack hammer parts
NAICS 339940: Office Supplies (except Paper) Manufacturing
SIC 3955: Carbon Paper and Inked Ribbons
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 300,000
ft2
Annual Production 1,605,924
pieces
Production Hrs. Annual 3,366
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $203,633 3,957,055
kWh
Electricity Demand $75,029 11,275
kW-mo/yr
Natural Gas $125,303 17,304
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,536 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $77,510

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $5,435 $108 $4,328
59,069
kWh
$1,107
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $3,489 $630 $2,783
37,972
kWh
$706
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,612 $250 $2,068
28,228
kWh
$544
-
kW-mo/yr
- -
04 2.4312: Improve lubrication practices $1,165 $810 $1,009
13,846
kWh
$156
-
kW-mo/yr
- -
05 2.7111: Reduce illumination to minimum necessary levels $7,261 $720 $5,552
75,770
kWh
$1,709
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $27,769 $20,880 $21,227
290,396
kWh
$6,542
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,262 - $966
13,143
kWh
$296
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,404 $6,834 $1,074
14,662
kWh
$330
-
kW-mo/yr
- -
09 2.7135: Install occupancy sensors $927 $600 $709
9,669
kWh
$218
-
kW-mo/yr
- -
10 2.2511: Insulate bare equipment $24,688 $2,019 - - $24,688
-
MMBtu
-
11 2.2414: Use waste heat from hot flue gases to preheat $2,827 $1,855 - - $2,827
-
MMBtu
-
12 2.6212: Turn off equipment during breaks, reduce operating time $1,545 - $1,181
16,115
kWh
$364
-
kW-mo/yr
- -
13 2.4151: Develop a repair/replace policy $6,152 $450 $5,186
70,906
kWh
$1,398
-
kW-mo/yr
- $(-432.0)
TOTAL RECOMMENDED $86,536 $35,156 $46,083
629,776
kWh
$13,370
-
kW-mo/yr
$27,515
-
MMBtu
$(-432.0)
TOTAL IMPLEMENTED $77,510 $31,861 $41,110
561,843
kWh
$12,144
-
kW-mo/yr
$24,688
-
MMBtu
$(-432.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs