| Assessment Year | 2003 |
|---|---|
| Principal Product | Plastic laminate |
| NAICS | 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing |
| SIC | 2299: Textile goods, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
50,000
ft2
|
| Annual Production | 13,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $160,197 | 2,470,500 |
kWh
|
$0.065 |
| Natural Gas | $38,560 | 5,303 |
MMBtu
|
$7.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $36,605 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,587 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $1,615 | $80 |
$1,615
24,905
kWh
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,539 | - |
$1,539
23,733
kWh
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $802 | $170 |
$802
12,368
kWh
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $931 | $44 |
$931
14,406
kWh
|
- | |
| 05 | 2.4314: Use synthetic lubricant | $646 | $244 |
$646
9,962
kWh
|
- | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $5,052 | - | - |
$5,052
-
MMBtu
|
|
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,432 | $1,000 | - |
$1,432
-
MMBtu
|
|
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,129 | $525 |
$1,129
17,404
kWh
|
- | |
| 09 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $7,163 | $220 |
$7,163
241,910
kWh
|
- | |
| 10 | 2.2515: Use optimum thickness insulation | $3,010 | $518 | - |
$3,010
-
MMBtu
|
|
| 11 | 2.2511: Insulate bare equipment | $7,852 | $2,734 | - |
$7,852
-
MMBtu
|
|
| 12 | 2.4239: Eliminate or reduce compressed air usage | $2,489 | $200 |
$2,489
38,362
kWh
|
- | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,945 | $250 |
$2,945
45,566
kWh
|
- | |
| TOTAL RECOMMENDED | $36,605 | $5,985 |
$19,259
428,616
kWh
|
$17,346
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $24,587 | $5,217 |
$15,303
367,610
kWh
|
$9,284
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs