ITAC Assessment: WV0258
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ITAC Assessment: WV0258
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Assessment Year 2003
Principal Product Plastic laminate
NAICS 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 2299: Textile goods, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 50,000
ft2
Annual Production 13,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $160,197 2,470,500
kWh
Natural Gas $38,560 5,303
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,605 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,587

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7111: Reduce illumination to minimum necessary levels $1,615 $80 $1,615
24,905
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,539 - $1,539
23,733
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $802 $170 $802
12,368
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $931 $44 $931
14,406
kWh
-
05 2.4314: Use synthetic lubricant $646 $244 $646
9,962
kWh
-
06 2.2414: Use waste heat from hot flue gases to preheat $5,052 - - $5,052
-
MMBtu
07 2.1233: Analyze flue gas for proper air/fuel ratio $1,432 $1,000 - $1,432
-
MMBtu
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,129 $525 $1,129
17,404
kWh
-
09 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $7,163 $220 $7,163
241,910
kWh
-
10 2.2515: Use optimum thickness insulation $3,010 $518 - $3,010
-
MMBtu
11 2.2511: Insulate bare equipment $7,852 $2,734 - $7,852
-
MMBtu
12 2.4239: Eliminate or reduce compressed air usage $2,489 $200 $2,489
38,362
kWh
-
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,945 $250 $2,945
45,566
kWh
-
TOTAL RECOMMENDED $36,605 $5,985 $19,259
428,616
kWh
$17,346
-
MMBtu
TOTAL IMPLEMENTED $24,587 $5,217 $15,303
367,610
kWh
$9,284
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs