ITAC Assessment: DL0053
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ITAC Assessment: DL0053
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Assessment Year 2010
Principal Product Pharmaceuticals
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 612,277
ft2
Annual Production 1
units
Production Hrs. Annual 4,210
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,618,409 35,762,484
kWh
Electricity Demand $16,235 5,341
kW-mo/yr
Natural Gas $1,871,965 187,861
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,057,600 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $846,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Consumption Savings
01 2.7221: Lower temperature during the winter season and vice-versa $358,000 $4,000 $202,000
1,920,000
kWh
$156,000
-
MMBtu
-
02 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $142,000 $760 - $142,000
-
MMBtu
-
03 2.7131: Add area lighting switches $123,000 $29,200 $123,000
1,167,000
kWh
- -
04 2.2121: Increase amount of condensate returned $58,000 $60,000 - $39,000
-
MMBtu
$19,000
-
Tgal
05 2.1233: Analyze flue gas for proper air/fuel ratio $80,000 $30,000 - $80,000
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $74,000 $700 $74,000
702,000
kWh
- -
07 2.2437: Recover waste heat from equipment $55,000 $10,000 - $55,000
-
MMBtu
-
08 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $61,000 $20 - $61,000
-
MMBtu
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $40,900 $10,240 $40,900
389,522
kWh
- -
10 2.4221: Install compressor air intakes in coolest locations $10,000 $1,920 $10,000
97,000
kWh
- -
11 2.6212: Turn off equipment during breaks, reduce operating time $6,000 $10 - $6,000
-
MMBtu
-
12 2.4231: Reduce the pressure of compressed air to the minimum required $4,100 $500 $4,100
39,000
kWh
- -
13 2.7221: Lower temperature during the winter season and vice-versa $2,600 $100 - $2,600
-
MMBtu
-
14 2.6124: Establish equipment maintenance schedule $18,000 $8,600 $18,000
172,000
kWh
- -
15 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,000 $31,440 $25,000
236,000
kWh
- -
TOTAL RECOMMENDED $1,057,600 $187,490 $497,000
4,722,522
kWh
$541,600
-
MMBtu
$19,000
-
Tgal
TOTAL IMPLEMENTED $846,500 $174,310 $482,900
4,586,522
kWh
$344,600
-
MMBtu
$19,000
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs