ITAC Assessment: WV0228
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ITAC Assessment: WV0228
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Assessment Year 2001
Principal Product Metal can components
NAICS
n/a
SIC 3411: Metal Cans
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 100,000
ft2
Annual Production 40,607,448
pieces
Production Hrs. Annual 6,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $221,574 3,967,068
kWh
Natural Gas $331,074 47,897
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $168,746 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,785

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings
01 2.2696: Use excess cold process fluid for industrial cooling needs $221 $130 $221
4,102
kWh
- - -
02 2.7111: Reduce illumination to minimum necessary levels $10,117 $720 $10,117
181,074
kWh
- - -
03 2.4157: Establish a predictive maintenance program $11,376 $2,400 $11,376
203,635
kWh
- - -
04 2.2511: Insulate bare equipment $187 $98 - $187
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,326 $1,245 $1,326
23,733
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,801 $60 $1,801
32,230
kWh
- - -
07 2.4221: Install compressor air intakes in coolest locations $147 $320 $147
2,637
kWh
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,128 $1,200 $2,128
38,090
kWh
- - -
09 2.2437: Recover waste heat from equipment $18,975 $5,660 - $18,975
-
MMBtu
- -
10 3.6124: Burn waste oil for heat $318 $953 - $318
-
MMBtu
- -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $850 $2,547 - - $850
-
gal
-
12 3.3111: Adjust ph for neutralization $11,300 $13,000 - - $11,300
-
gal
-
13 4.441: Install automatic packing equipment $110,000 $858,000 - - - $110,000
TOTAL RECOMMENDED $168,746 $886,333 $27,116
485,501
kWh
$19,480
-
MMBtu
$12,150
-
gal
$110,000
TOTAL IMPLEMENTED $27,785 $8,270 $26,748
478,762
kWh
$187
-
MMBtu
$850
-
gal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs