| Assessment Year | 2001 |
|---|---|
| Principal Product | Aluminum Extrusions |
| NAICS |
n/a
|
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
300,000
ft2
|
| Annual Production | 32,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $148,011 | 8,625,600 |
kWh
|
$0.017 |
| Electricity Demand | $255,476 | 22,529 |
kW-mo/yr
|
$11.34 |
| Natural Gas | $622,434 | 83,991 |
MMBtu
|
$7.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $425,706 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $340,627 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available | $1,373 | - |
$543
25,784
kWh
|
$830
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,673 | $1,100 |
$2,352
111,633
kWh
|
$3,321
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $4,794 | $1,008 | - | - |
$4,794
-
MMBtu
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $2,882 | $336 |
$1,512
71,785
kWh
|
$1,370
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $8,676 | $7,960 | - | - |
$8,676
-
MMBtu
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,563 | $280 |
$1,862
88,486
kWh
|
$1,701
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $14,005 | $1,000 | - | - |
$14,005
-
MMBtu
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,542 | $100 |
$2,554
121,302
kWh
|
$2,988
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $3,535 | $6,000 | - | - |
$3,535
-
MMBtu
|
- | - | |
| 10 | 2.4157: Establish a predictive maintenance program | $7,863 | $1,200 |
$4,127
196,017
kWh
|
$3,736
-
kW-mo/yr
|
- | - | - | |
| 11 | 3.8143: Recycle cleaning solvent and reuse | $43,200 | $36,000 | - | - | - |
$43,200
-
gal
|
- | |
| 12 | 4.731: Advertise product or service | $312,500 | $2,000 | - | - | - | - | $312,500 | |
| 13 | 4.521: Clear and rent existing space | $12,100 | $360 | - | - | - | - | $12,100 | |
| TOTAL RECOMMENDED | $425,706 | $57,344 |
$12,950
615,007
kWh
|
$13,946
-
kW-mo/yr
|
$31,010
-
MMBtu
|
$43,200
-
gal
|
$324,600 | ||
| TOTAL IMPLEMENTED | $340,627 | $5,744 |
$11,088
526,521
kWh
|
$12,245
-
kW-mo/yr
|
$4,794
-
MMBtu
|
- | $312,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs