ITAC Assessment: SD0080
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ITAC Assessment: SD0080
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Assessment Year 1994
Principal Product Plastic Straws, Lids and Paper Cups
NAICS
n/a
SIC 2656: Sanitary Food Containers, Except Folding
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 453,810
ft2
Annual Production 2,100,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,299,710 15,128,078
kWh
Natural Gas $336,799 69,443
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $346,547 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $310,991

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $33,824 $60,230 $33,824
393,611
kWh
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,011 $9,431 $11,011
128,077
kWh
-
03 2.6231: Utilize controls to operate equipment only when needed $2,204 $300 $2,204
25,498
kWh
-
04 2.6231: Utilize controls to operate equipment only when needed $21,874 $1,500 $21,874
312,720
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,021 $220 $7,021
81,770
kWh
-
06 2.2135: Repair and eliminate steam leaks $8,391 $300 - $8,391
-
MMBtu
07 2.2113: Repair or replace steam traps $90,394 $5,000 - $90,394
-
MMBtu
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,743 $10,500 $4,743
18,171
kWh
-
09 2.2135: Repair and eliminate steam leaks $13,168 $4,000 - $13,168
-
MMBtu
10 2.2163: Use minimum steam operating pressure $2,032 $40 - $2,032
-
MMBtu
11 2.3137: Use power during off-peak periods $12,571 - $12,571
-
kWh
-
12 2.6218: Turn off equipment when not in use $5,003 $250 $5,003
57,737
kWh
-
13 2.2511: Insulate bare equipment $2,600 $226 $2,600
30,188
kWh
-
14 2.2136: Install / repair insulation on steam lines $1,019 $439 - $1,019
-
MMBtu
15 2.2511: Insulate bare equipment $174 $129 - $174
-
MMBtu
16 2.2614: Use cooling tower or economizer to replace chiller cooling $28,339 $25,000 $28,339
329,719
kWh
-
17 2.2625: Chill water to the highest temperature possible $6,243 $20 $6,243
74,736
kWh
-
18 2.7142: Utilize higher efficiency lamps and/or ballasts $23,934 $16,383 $23,934
272,274
kWh
-
19 2.7144: Install spectral reflectors / delamp $55,146 $34,528 $55,146
563,599
kWh
-
20 2.7142: Utilize higher efficiency lamps and/or ballasts $4,244 $1,562 $4,244
44,842
kWh
-
21 2.7135: Install occupancy sensors $2,522 $1,560 $2,522
26,964
kWh
-
22 2.7142: Utilize higher efficiency lamps and/or ballasts $2,922 $2,694 $2,922
27,843
kWh
-
23 2.7142: Utilize higher efficiency lamps and/or ballasts $1,110 $525 $1,110
5,862
kWh
-
24 2.7261: Install timers and/or thermostats $6,058 $600 $5,887
68,581
kWh
$171
-
MMBtu
TOTAL RECOMMENDED $346,547 $175,437 $231,198
2,462,192
kWh
$115,349
-
MMBtu
TOTAL IMPLEMENTED $310,991 $161,728 $195,816
2,029,601
kWh
$115,175
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs