| Assessment Year | 2001 |
|---|---|
| Principal Product | Telescoping light products, bank deposit drawers and securit |
| NAICS |
n/a
|
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 295 |
| Plant Area |
169,000
ft2
|
| Annual Production | 10,200,000
lb
|
| Production Hrs. Annual | 3,300
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $190,737 | 4,332,405 |
kWh
|
$0.044 |
| Electricity Demand | $43,438 | 844 |
kW-mo/yr
|
$51.47 |
| Natural Gas | $46,644 | 12,230 |
MMBtu
|
$3.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,166 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,130 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $720 | $4,100 | - | - |
$720
-
MMBtu
|
- | - | |
| 02 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $6,690 | $5,084 | - | - |
$6,690
-
MMBtu
|
- | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $8,134 | $528 |
$6,024
136,831
kWh
|
$2,110
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $4,177 | $1,320 |
$3,096
70,320
kWh
|
$1,081
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $674 | $386 | - | - |
$674
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,187 | $2,058 | - | - |
$2,187
-
MMBtu
|
- | - | |
| 07 | 2.7241: Install outside air damper / economizer on hvac unit | $1,519 | $1,500 |
$1,122
25,491
kWh
|
$397
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $453 | $44 |
$335
7,618
kWh
|
$118
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $733 | $104 |
$541
12,306
kWh
|
$192
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $683 | $250 |
$400
9,083
kWh
|
$283
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $2,221 | $4,450 | - | - |
$2,221
-
MMBtu
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $699 | $2,655 | - | - |
$699
-
MMBtu
|
- | - | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $275 | $1,044 | - | - | - |
$275
-
gal
|
- | |
| 14 | 3.6112: Use filter and drying oven to reduce sludge volume | $1,001 | $2,500 | - | - | - |
$1,001
-
gal
|
- | |
| 15 | 4.513: Re-arrange equipment layout to reduce labor costs | $35,000 | $10,440 | - | - | - | - | $35,000 | |
| TOTAL RECOMMENDED | $65,166 | $36,463 |
$11,518
261,649
kWh
|
$4,181
-
kW-mo/yr
|
$13,191
-
MMBtu
|
$1,276
-
gal
|
$35,000 | ||
| TOTAL IMPLEMENTED | $16,130 | $6,176 |
$10,396
236,158
kWh
|
$3,784
-
kW-mo/yr
|
$674
-
MMBtu
|
$1,276
-
gal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs