ITAC Assessment: AM0419
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ITAC Assessment: AM0419
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Assessment Year 2002
Principal Product PVC pipe
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $50
M
to 100
M
# of Employees 45
Plant Area 95,000
ft2
Annual Production 78,000,000
lb
Production Hrs. Annual 8,496
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $749,143 15,886,530
kWh
Electricity Demand $198,489 26,397
kW-mo/yr
Electricity Fees $220 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $219,161 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,301

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 4.631: Install an uninteruptable power supply $180,000 $700,000 - - - - $180,000
02 2.4239: Eliminate or reduce compressed air usage $14,460 $1,470 $14,460
353,900
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,250 $2,000 $9,250
225,800
kWh
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,140 $1,140 $4,050
98,900
kWh
$2,090
-
kW-mo/yr
- - -
05 2.2511: Insulate bare equipment $3,970 $3,000 $3,970
96,700
kWh
- - - -
06 2.4314: Use synthetic lubricant $3,415 - $2,350
57,418
kWh
$1,065
-
kW-mo/yr
- - -
07 2.7134: Use photocell controls $555 $200 $265
6,460
kWh
$290
-
kW-mo/yr
- - -
08 2.8118: Check for accuracy of utility / power meters $490 - - - - $490 -
09 2.7124: Make a practice of turning off lights when not needed $475 - $475
11,500
kWh
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $406 $540 $55
1,370
kWh
$25
-
kW-mo/yr
$326 - -
TOTAL RECOMMENDED $219,161 $708,350 $34,875
852,048
kWh
$3,470
-
kW-mo/yr
$326 $490 $180,000
TOTAL IMPLEMENTED $31,301 $5,350 $28,080
686,430
kWh
$2,405
-
kW-mo/yr
$326 $490 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs