ITAC Assessment: WV0224
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ITAC Assessment: WV0224
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Assessment Year 2001
Principal Product Hand soaps,Hand Cream and Lotion
NAICS
n/a
SIC 2844: Perfumes, Cosmetics, and Other Toilet Preparations
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 480,000
ft2
Annual Production 10,200,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $470,710 8,507,200
kWh
Electricity Demand $195,018 16,527
kW-mo/yr
Natural Gas $246,369 30,839
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $238,684 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,565

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.2121: Increase amount of condensate returned $34,989 $13,233 - - $34,989
-
MMBtu
- -
02 2.2414: Use waste heat from hot flue gases to preheat $6,320 $5,782 - - $6,320
-
MMBtu
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $5,209 $1,000 - - $5,209
-
MMBtu
- -
04 2.2628: Utilize a less expensive cooling method $3,489 $2,436 $2,473
45,122
kWh
$1,016
-
kW-mo/yr
- - -
05 2.2511: Insulate bare equipment $1,215 $583 - - $1,215
-
MMBtu
- -
06 2.2511: Insulate bare equipment $1,103 $120 - - $1,103
-
MMBtu
- -
07 2.4157: Establish a predictive maintenance program $13,668 $2,160 $9,512
185,176
kWh
$4,156
-
kW-mo/yr
- - -
08 2.7111: Reduce illumination to minimum necessary levels $13,361 $2,160 $9,483
172,870
kWh
$3,878
-
kW-mo/yr
- - -
09 2.2449: Recover heat from exhausted steam, hot air or hot water $8,176 $31,000 - - $8,176
-
MMBtu
- -
10 3.5131: Recycle white water $4,614 $1,767 - - - $4,614
-
Tgal
-
11 3.4115: Recover and reuse cooling water $25,740 $89,000 - - - $25,740
-
Tgal
-
12 4.652: Replace existing equipment with more suitable substitutes $20,000 $14,000 - - - - $20,000
13 4.425: Eliminate/reduce redundant inspections $100,800 $19,200 - - - - $100,800
TOTAL RECOMMENDED $238,684 $182,441 $21,468
403,168
kWh
$9,050
-
kW-mo/yr
$57,012
-
MMBtu
$30,354
-
Tgal
$120,800
TOTAL IMPLEMENTED $93,565 $109,692 $21,468
403,168
kWh
$9,050
-
kW-mo/yr
$37,307
-
MMBtu
$25,740
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs