ITAC Assessment: WV0223
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ITAC Assessment: WV0223
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Assessment Year 2001
Principal Product Forged components for valves and fittings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 25
Plant Area 31,000
ft2
Annual Production 25,500,000
lb
Production Hrs. Annual 4,208
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $224,358 5,250,600
kWh
Electricity Demand $226,886 22,651
kW-mo/yr
Natural Gas $8,077 731
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $349,244 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,844

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,194 $1,000 $679
17,287
kWh
$515
-
kW-mo/yr
- - - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,692 $300 $2,059
52,740
kWh
$2,633
-
kW-mo/yr
- - - -
03 2.4221: Install compressor air intakes in coolest locations $3,270 $124 $1,853
47,466
kWh
$1,417
-
kW-mo/yr
- - - -
04 2.2437: Recover waste heat from equipment $6,630 $386 - - $6,630
-
MMBtu
- - -
05 2.4157: Establish a predictive maintenance program $7,635 $1,344 $4,480
114,856
kWh
$3,424
-
kW-mo/yr
- - $(-269.0) -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,567 $44 $2,025
51,861
kWh
$1,542
-
kW-mo/yr
- - - -
07 3.5316: Contract a wood pallet recycling company $13,680 $220 - - - $13,680
-
lb
- -
08 4.445: Install equipment to move product $92,576 $12,000 - - - - - $92,576
09 4.652: Replace existing equipment with more suitable substitutes $216,000 $400,000 - - - - - $216,000
TOTAL RECOMMENDED $349,244 $415,418 $11,096
284,210
kWh
$9,531
-
kW-mo/yr
$6,630
-
MMBtu
$13,680
-
lb
$(-269.0) $308,576
TOTAL IMPLEMENTED $32,844 $2,032 $10,417
266,923
kWh
$9,016
-
kW-mo/yr
- $13,680
-
lb
$(-269.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs