| Assessment Year | 2001 |
|---|---|
| Principal Product | Industrial pipe fittings and valves |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
154,000
ft2
|
| Annual Production | 10,200,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $230,419 | 5,085,880 |
kWh
|
$0.045 |
| Electricity Demand | $135,730 | 12,870 |
kW-mo/yr
|
$10.55 |
| Natural Gas | $105,933 | 9,900 |
MMBtu
|
$10.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $117,097 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $93,777 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2491: Use cooling air which cools hot work pieces for space heating | $16,581 | $2,904 | - | - |
$16,581
-
MMBtu
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $935 | $100 |
$599
16,408
kWh
|
$336
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,296 | $1,000 |
$3,161
76,473
kWh
|
$3,135
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $5,685 | $880 |
$3,804
92,002
kWh
|
$1,881
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7144: Install spectral reflectors / delamp | $1,036 | $1,025 |
$497
12,013
kWh
|
$539
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4157: Establish a predictive maintenance program | $13,220 | $1,792 |
$8,831
213,597
kWh
|
$4,389
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,470 | $208 |
$981
23,733
kWh
|
$489
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,491 | $44 |
$2,337
56,549
kWh
|
$1,154
-
kW-mo/yr
|
- | - | - | |
| 09 | 3.6124: Burn waste oil for heat | $2,857 | $3,172 | - | - |
$2,857
-
MMBtu
|
- | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,376 | $1,528 | - | - | - |
$1,376
-
gal
|
- | |
| 11 | 3.5318: Recycle fluorescent lamps | $3,390 | $352 | - | - | - |
$3,390
-
gal
|
- | |
| 12 | 4.125: | $45,760 | $5,000 | - | - | - | - | $45,760 | |
| 13 | 4.652: Replace existing equipment with more suitable substitutes | $15,000 | $332 | - | - | - | - | $15,000 | |
| TOTAL RECOMMENDED | $117,097 | $18,337 |
$20,210
490,775
kWh
|
$11,923
-
kW-mo/yr
|
$19,438
-
MMBtu
|
$4,766
-
gal
|
$60,760 | ||
| TOTAL IMPLEMENTED | $93,777 | $9,500 |
$18,732
455,029
kWh
|
$10,895
-
kW-mo/yr
|
- |
$3,390
-
gal
|
$60,760 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs