ITAC Assessment: WV0220
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ITAC Assessment: WV0220
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Assessment Year 2001
Principal Product Electrical connectors
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 200
Plant Area 58,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 4,590
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $63,320 1,979,175
kWh
Electricity Demand $35,861 413
kW-mo/yr
Natural Gas $7,420 1,012
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $135,489 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,523

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,623 $3,010 $2,000
37,211
kWh
$623
-
kW-mo/yr
- - -
02 2.7134: Use photocell controls $432 $300 $331
6,153
kWh
$101
-
kW-mo/yr
- - -
03 2.7111: Reduce illumination to minimum necessary levels $1,633 $540 $1,244
23,147
kWh
$389
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $804 $54 $608
11,427
kWh
$196
-
kW-mo/yr
- - -
05 2.2625: Chill water to the highest temperature possible $241 $36 $179
3,663
kWh
$62
-
kW-mo/yr
- - -
06 2.2628: Utilize a less expensive cooling method $1,872 $1,457 $1,423
26,478
kWh
$449
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,626 $190 $1,236
23,006
kWh
$390
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $1,369 $708 $1,040
19,376
kWh
$329
-
kW-mo/yr
- - -
09 2.7241: Install outside air damper / economizer on hvac unit $1,742 $3,132 $1,276
23,733
kWh
$466
-
kW-mo/yr
- - -
10 2.4157: Establish a predictive maintenance program $4,164 $1,080 $3,152
58,600
kWh
$1,012
-
kW-mo/yr
- - -
11 3.6124: Burn waste oil for heat $3,635 $4,700 - - $3,635
-
gal
- -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,188 $7,000 - - - $5,188
-
lb
-
13 4.451: Add additional production shift $110,160 $63,182 - - - - $110,160
TOTAL RECOMMENDED $135,489 $85,389 $12,489
232,794
kWh
$4,017
-
kW-mo/yr
$3,635
-
gal
$5,188
-
lb
$110,160
TOTAL IMPLEMENTED $11,523 $5,210 $8,750
163,207
kWh
$2,773
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs