ITAC Assessment: WV0211
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ITAC Assessment: WV0211
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Assessment Year 2001
Principal Product Industrial Marking Systems
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 54,000
ft2
Annual Production 18,844
lb
Production Hrs. Annual 2,431
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $111,482 951,240
kWh
Electricity Demand $71,829 3,920
kW-mo/yr
Natural Gas $15,613 2,309
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,121 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,652

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Primary Product Savings
01 2.1135: Repair furnaces and oven doors so that they seal efficiently $4,516 $690 $4,063
97,569
kWh
$453
-
kW-mo/yr
- - -
02 2.7144: Install spectral reflectors / delamp $3,488 $7,385 $2,515
60,358
kWh
$973
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $65 $132 $49
1,172
kWh
$16
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $513 $40 $513
12,306
kWh
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $518 $675 $518
12,306
kWh
- - - -
06 2.7111: Reduce illumination to minimum necessary levels $628 $560 $452
10,841
kWh
$176
-
kW-mo/yr
- - -
07 2.6212: Turn off equipment during breaks, reduce operating time $3,353 $20 $3,353
145,328
kWh
- - - -
08 2.4157: Establish a predictive maintenance program $1,545 $400 $1,105
26,370
kWh
$440
-
kW-mo/yr
- - -
09 2.7135: Install occupancy sensors $1,150 $500 $830
19,924
kWh
$320
-
kW-mo/yr
- - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $848 $120 $663
11,427
kWh
$185
-
kW-mo/yr
- - -
11 2.2515: Use optimum thickness insulation $538 $510 - - $538
-
MMBtu
- -
12 2.2414: Use waste heat from hot flue gases to preheat $379 $2,075 - - $379
-
MMBtu
- -
13 2.2437: Recover waste heat from equipment $474 $780 - - $474
-
MMBtu
- -
14 2.2511: Insulate bare equipment $261 $128 - - $261
-
MMBtu
- -
15 2.2511: Insulate bare equipment $135 $69 - - $135
-
MMBtu
- -
16 3.5211: Reuse scrap glass as feed stock $48 - - - - $48
-
lb
-
17 4.652: Replace existing equipment with more suitable substitutes $1,662 $1,500 - $53
-
kW-mo/yr
- - $1,609
18 4.652: Replace existing equipment with more suitable substitutes $20,000 $1,300 - - - - $20,000
TOTAL RECOMMENDED $40,121 $16,884 $14,061
397,601
kWh
$2,616
-
kW-mo/yr
$1,787
-
MMBtu
$48
-
lb
$21,609
TOTAL IMPLEMENTED $10,652 $3,692 $8,144
190,743
kWh
$1,574
-
kW-mo/yr
$934
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs