ITAC Assessment: WV0207
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ITAC Assessment: WV0207
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Assessment Year 2001
Principal Product Printing Publications
NAICS
n/a
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $50
M
to 100
M
# of Employees 860
Plant Area 200,000
ft2
Annual Production 1,565,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,436,755 40,921,454
kWh
Electricity Demand $532,848 71,842
kW-mo/yr
Natural Gas $833,590 158,685
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $547,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $167,803

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Product Savings
01 2.2437: Recover waste heat from equipment $279,346 $353,018 $191,763
9,012,603
kWh
$87,583
-
kW-mo/yr
- - - - -
02 2.2622: Replace existing chiller with high efficiency model $24,920 $76,400 $13,023
589,977
kWh
$11,897
-
kW-mo/yr
- - - - -
03 2.7241: Install outside air damper / economizer on hvac unit $8,228 $9,955 $5,648
255,862
kWh
$2,580
-
kW-mo/yr
- - - - -
04 2.4322: Use or replace with energy efficient substitutes $47,889 $2,760 $32,875
1,489,156
kWh
$15,014
-
kW-mo/yr
- - - - -
05 2.2625: Chill water to the highest temperature possible $3,319 $36 $2,277
103,165
kWh
$1,042
-
kW-mo/yr
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $536 $108 $368
16,706
kWh
$168
-
kW-mo/yr
- - - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $9,825 $54 $6,745
305,393
kWh
$3,080
-
kW-mo/yr
- - - - -
08 2.4221: Install compressor air intakes in coolest locations $5,703 $924 $3,914
177,315
kWh
$1,789
-
kW-mo/yr
- - - - -
09 2.2437: Recover waste heat from equipment $23,111 $3,360 - - $23,111
-
MMBtu
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $706 $1,590 $706
31,946
kWh
- - - - - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,892 $6,990 $7,479
338,804
kWh
$3,413
-
kW-mo/yr
- - - - -
12 2.4157: Establish a predictive maintenance program $43,495 $2,000 $29,858
1,352,579
kWh
$13,637
-
kW-mo/yr
- - - - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,816 $300 $1,036
46,893
kWh
$780
-
kW-mo/yr
- - - - -
14 2.2515: Use optimum thickness insulation $4,005 $2,580 - - $4,005
-
MMBtu
- - - -
15 2.7144: Install spectral reflectors / delamp $6,841 $10,820 $3,946
178,781
kWh
$2,895
-
kW-mo/yr
- - - - -
16 2.7111: Reduce illumination to minimum necessary levels $24,641 $1,440 $16,915
766,120
kWh
$7,726
-
kW-mo/yr
- - - - -
17 2.7142: Utilize higher efficiency lamps and/or ballasts $397 $1,444 $302
9,379
kWh
$95
-
kW-mo/yr
- - - - -
18 3.5212: Regrind, reuse, or sell scrap plastic parts $80 - - - - - $80
-
lb
- -
19 3.5316: Contract a wood pallet recycling company $480 $100 - - - $480
-
lb
- - -
20 3.5217: Reuse / recycle/ sell paper products $18,100 $4,320 - - - $18,100
-
lb
- - -
21 3.4155: Meter waste water $13,220 $1,200 - - - - - $13,220 -
22 4.652: Replace existing equipment with more suitable substitutes $20,000 $30,000 - - - - - - $20,000
TOTAL RECOMMENDED $547,550 $509,399 $316,855
14,674,679
kWh
$151,699
-
kW-mo/yr
$27,116
-
MMBtu
$18,580
-
lb
$80
-
lb
$13,220 $20,000
TOTAL IMPLEMENTED $167,803 $16,342 $90,376
4,089,391
kWh
$41,542
-
kW-mo/yr
$4,005
-
MMBtu
$18,580
-
lb
$80
-
lb
$13,220 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs