ITAC Assessment: WV0197
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ITAC Assessment: WV0197
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Assessment Year 2000
Principal Product Flexible packaging material
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 125,000
ft2
Annual Production 576,000
thousand feet
Production Hrs. Annual 7,056
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $388,159 11,631,301
kWh
Electricity Demand $246,752 21,570
kW-mo/yr
Electricity Fees $21,537 -
Natural Gas $420,842 95,164
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $124,973 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,133

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $286 $50 $286
9,086
kWh
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $813 $23 $813
25,791
kWh
- - - -
03 2.4221: Install compressor air intakes in coolest locations $1,257 $242 $1,257
39,859
kWh
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $669 $610 $669
4,982
kWh
- - - -
05 2.4157: Establish a predictive maintenance program $7,365 $920 $7,365
144,490
kWh
- - - -
06 2.2414: Use waste heat from hot flue gases to preheat $58,583 $15,828 - $58,583
-
MMBtu
- - -
07 3.6124: Burn waste oil for heat $28,800 $1,579 - - $28,800
-
gal
- -
08 3.5212: Regrind, reuse, or sell scrap plastic parts $7,200 $200 - - - $7,200
-
lb
-
09 4.652: Replace existing equipment with more suitable substitutes $20,000 $9,800 - - - - $20,000
TOTAL RECOMMENDED $124,973 $29,252 $10,390
224,208
kWh
$58,583
-
MMBtu
$28,800
-
gal
$7,200
-
lb
$20,000
TOTAL IMPLEMENTED $9,133 $1,603 $9,133
184,349
kWh
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs