Assessment Year | 2000 |
---|---|
Principal Product | Steel Ingots |
NAICS |
n/a
|
SIC | 3321: Gray and Ductile Iron Foundries |
Sales Range | $10 M to 50M |
# of Employees | 75 |
Plant Area |
150,000
ft2
|
Annual Production | 1,200
ton
|
Production Hrs. Annual | 4,160
hrs
|
Location (State) | West Virginia |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $514,272 | 11,868,406 |
kWh
|
$0.043 |
Natural Gas | $86,140 | 27,076 |
MMBtu
|
$3.18 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $647,408 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $25,390 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.2437: Recover waste heat from equipment | $2,827 | $1,400 | - |
$2,827
-
MMBtu
|
- | - | - | |
02 | 2.7231: Use radiant heater for spot heating | $25,513 | $23,400 | - |
$25,513
-
MMBtu
|
- | - | - | |
03 | 2.2211: Use optimum temperature | $60,864 | $75,000 |
$60,864
1,404,162
kWh
|
- | - | - | - | |
04 | 2.7496: Install partitions to reduce size of conditioned space | $1,330 | $210 | - |
$1,330
-
MMBtu
|
- | - | - | |
05 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $2,224 | $460 |
$2,224
51,290
kWh
|
- | - | - | - | |
06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $318 | $500 |
$318
7,327
kWh
|
- | - | - | - | |
07 | 2.4157: Establish a predictive maintenance program | $2,231 | $1,280 |
$2,231
51,583
kWh
|
- | - | - | - | |
08 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $4,605 | $5,330 | - |
$4,605
-
MMBtu
|
- | - | - | |
09 | 3.5221: Recycle casting sand | $238,316 | $160,000 | - | - |
$238,316
-
lb
|
- | - | |
10 | 4.446: Automate finishing process | $271,680 | $200,000 | - | - |
$72,000
-
lb
|
$199,680 | - | |
11 | 4.521: Clear and rent existing space | $22,500 | $500 | - | - | - | - | $22,500 | |
12 | 4.424: Improve space comfort conditioning | $15,000 | $5,824 | - | - | - | - | $15,000 | |
TOTAL RECOMMENDED | $647,408 | $473,904 |
$65,637
1,514,362
kWh
|
$34,275
-
MMBtu
|
$310,316
-
lb
|
$199,680 | $37,500 | ||
TOTAL IMPLEMENTED | $25,390 | $13,104 |
$4,455
102,873
kWh
|
$5,935
-
MMBtu
|
- | - | $15,000 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs