| Assessment Year | 2000 |
|---|---|
| Principal Product | Steel Ingots |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
150,000
ft2
|
| Annual Production | 1,200
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $514,272 | 11,868,406 |
kWh
|
$0.043 |
| Natural Gas | $86,140 | 27,076 |
MMBtu
|
$3.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $647,408 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,390 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $2,827 | $1,400 | - |
$2,827
-
MMBtu
|
- | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $25,513 | $23,400 | - |
$25,513
-
MMBtu
|
- | - | - | |
| 03 | 2.2211: Use optimum temperature | $60,864 | $75,000 |
$60,864
1,404,162
kWh
|
- | - | - | - | |
| 04 | 2.7496: Install partitions to reduce size of conditioned space | $1,330 | $210 | - |
$1,330
-
MMBtu
|
- | - | - | |
| 05 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $2,224 | $460 |
$2,224
51,290
kWh
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $318 | $500 |
$318
7,327
kWh
|
- | - | - | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $2,231 | $1,280 |
$2,231
51,583
kWh
|
- | - | - | - | |
| 08 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $4,605 | $5,330 | - |
$4,605
-
MMBtu
|
- | - | - | |
| 09 | 3.5221: Recycle casting sand | $238,316 | $160,000 | - | - |
$238,316
-
lb
|
- | - | |
| 10 | 4.446: Automate finishing process | $271,680 | $200,000 | - | - |
$72,000
-
lb
|
$199,680 | - | |
| 11 | 4.521: Clear and rent existing space | $22,500 | $500 | - | - | - | - | $22,500 | |
| 12 | 4.424: Improve space comfort conditioning | $15,000 | $5,824 | - | - | - | - | $15,000 | |
| TOTAL RECOMMENDED | $647,408 | $473,904 |
$65,637
1,514,362
kWh
|
$34,275
-
MMBtu
|
$310,316
-
lb
|
$199,680 | $37,500 | ||
| TOTAL IMPLEMENTED | $25,390 | $13,104 |
$4,455
102,873
kWh
|
$5,935
-
MMBtu
|
- | - | $15,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs