| Assessment Year | 1999 |
|---|---|
| Principal Product | Rubber molds and machine parts |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 97 |
| Plant Area |
80,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 7,280
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $150,971 | 2,488,863 |
kWh
|
$0.061 |
| Natural Gas | $14,840 | 2,697 |
MMBtu
|
$5.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $218,483 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $182,661 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7444: Close holes and openings in building such as broken windows | $1,892 | $480 | - |
$1,892
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $391 | $212 |
$391
6,448
kWh
|
- | - | - | - | - | |
| 03 | 2.1331: Burn a less expensive grade of fuel | $2,058 | $1,200 | - | - | - | - | - | $2,058 | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,689 | $15 |
$1,689
27,843
kWh
|
- | - | - | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $142 | - |
$142
2,345
kWh
|
- | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $830 | $130 |
$830
13,775
kWh
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $333 | $214 | - |
$333
-
MMBtu
|
- | - | - | - | |
| 08 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $25,624 | $16,640 |
$46,584
767,878
kWh
|
$(-20,960.0)
-
MMBtu
|
- | - | - | - | |
| 09 | 3.3133: Use other waste concentration methods | $4,680 | $140 | - | - |
$4,680
-
Tgal
|
- | - | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $776 | $5,000 | - | - | - |
$776
-
lb
|
- | - | |
| 11 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $68 | - | - | - | - | - |
$68
-
lb
|
- | |
| 12 | 4.112: Replace old machine with new automatic multi-station tool | $180,000 | $11,000 | - | - | - | - | - | $180,000 | |
| TOTAL RECOMMENDED | $218,483 | $35,031 |
$49,636
818,289
kWh
|
$(-18,735.0)
-
MMBtu
|
$4,680
-
Tgal
|
$776
-
lb
|
$68
-
lb
|
$182,058 | ||
| TOTAL IMPLEMENTED | $182,661 | $11,145 |
$2,661
43,963
kWh
|
- | - | - | - | $180,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs