ITAC Assessment: MZ0055
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ITAC Assessment: MZ0055
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Assessment Year 2010
Principal Product aoto inerior products
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3083: Laminated Plastics Plate, Sheet, and Profile Shapes
Sales Range $1
M
to 5
M
# of Employees 32
Plant Area 140,000
ft2
Annual Production 24,000
pieces
Production Hrs. Annual 2,210
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $186,700 1,629,000
kWh
Electricity Demand $224,193 11,520
kW-mo/yr
Natural Gas $97,279 8,943
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,756 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,098

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,916 $1,100 $2,470
22,457
kWh
$2,446
-
kW-mo/yr
02 2.7135: Install occupancy sensors $770 $700 $770
6,989
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $4,900 $1,160 $2,500
22,661
kWh
$2,400
-
kW-mo/yr
04 2.7142: Utilize higher efficiency lamps and/or ballasts $11,282 $16,460 $5,755
52,320
kWh
$5,527
-
kW-mo/yr
05 2.4131: Size electric motors for peak operating efficiency $8,888 - $4,533
41,216
kWh
$4,355
-
kW-mo/yr
06 2.4226: Use / purchase optimum sized compressor - - - -
07 2.7492: Use proper thickness of insulation on building envelope - - - -
TOTAL RECOMMENDED $30,756 $19,420 $16,028
145,643
kWh
$14,728
-
kW-mo/yr
TOTAL IMPLEMENTED $21,098 $18,720 $10,725
97,438
kWh
$10,373
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs