ITAC Assessment: AM0443
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ITAC Assessment: AM0443
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Assessment Year 2003
Principal Product Coat hangers
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 105,000
ft2
Annual Production 310,000,000
pieces
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $446,515 7,552,023
kWh
Electricity Demand $68,025 14,335
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,325 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.445: Install equipment to move product $51,825 $25,200 n/a $(-1,375.0)
(-2,600)
kWh
$50,000 - $3,200
02 2.2511: Insulate bare equipment $19,270 $2,100 n/a $19,270
363,700
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,700 $700 n/a $3,700
70,000
kWh
- - -
04 2.4314: Use synthetic lubricant $2,660 - n/a $2,660
50,150
kWh
- - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,590 $250 n/a $1,590
30,100
kWh
- - -
06 3.7132: Reuse rags until completely soiled $970 - n/a - - $970 -
07 2.7124: Make a practice of turning off lights when not needed $200 $50 n/a $200
3,900
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $110 $115 n/a $110
1,000
kWh
- - -
TOTAL RECOMMENDED $80,325 $28,415 $26,155
516,250
kWh
$50,000 $970 $3,200
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs