| Assessment Year | 2023 |
|---|---|
| Principal Product | HPDC Automotive Parts |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
220,000
ft2
|
| Annual Production | 24,724
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,298,286 | 25,037,769 |
kWh
|
$0.052 | |
| Electricity Demand | $579,264 | 50,511 |
kW-mo/yr
|
$11.47 | |
| Electricity Fees | $119,777 | - |
|
- | |
| Natural Gas | $1,484,669 | 225,062 |
MMBtu
|
$6.60 | |
| Waste Disposal Costs | |||||
| Water Usage | $450,854 | 259,166 |
Tgal
|
$1.74 | |
| TOTAL YEARLY COSTS | $3,932,850 | ||||
| RECOMMENDED SAVINGS* | $81,663 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $8,779 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $38,963 | $75,000 | - | - |
$38,963
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $31,780 | $20,906 |
$25,522
490,798
kWh
|
$6,258
-
kW-mo/yr
|
- | - | |
| 03 | 2.1116: Improve combustion control capability | $4,948 | $15,600 | - | - |
$4,948
-
MMBtu
|
- | |
| 04 | 2.8112: Combine utility meters | $2,274 | - | - | - | - | $2,274 | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $1,529 | $2,900 |
$1,529
29,400
kWh
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $873 | $5,496 |
$703
13,512
kWh
|
$171
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $683 | $2,500 |
$550
10,583
kWh
|
$133
-
kW-mo/yr
|
- | - | |
| 08 | 2.7444: Close holes and openings in building such as broken windows | $614 | $880 | - | - |
$614
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $81,663 | $123,282 |
$28,303
544,293
kWh
|
$6,562
-
kW-mo/yr
|
$44,524
-
MMBtu
|
$2,274 | ||
| TOTAL IMPLEMENTED | $8,779 | $23,596 |
$1,253
24,095
kWh
|
$304
-
kW-mo/yr
|
$4,948
-
MMBtu
|
$2,274 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs