| Assessment Year | 2022 |
|---|---|
| Principal Product | Gray and ductile Iron Casting |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $500 k to 1M |
| # of Employees | 82 |
| Plant Area |
58,500
ft2
|
| Annual Production | 8,199
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $238,562 | 4,584,260 |
kWh
|
$0.052 | |
| Electricity Demand | $166,410 | 23,116 |
kW-mo/yr
|
$7.20 | |
| Electricity Fees | $0.1 | - |
|
- | |
| Natural Gas | $292,714 | 47,454 |
MMBtu
|
$6.17 | |
| LPG | $1,374 | 651 |
MMBtu
|
$2.11 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,374 | 1,256,700 |
Tgal
|
$0.007 | |
| Water Disposal | $6,686 | 1,256,700 |
Tgal
|
$0.005 | |
| TOTAL YEARLY COSTS | $715,120 | ||||
| RECOMMENDED SAVINGS* | $29,790 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $9,708 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,169 | $43,950 |
$14,056
281,114
kWh
|
$3,113
-
kW-mo/yr
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,270 | $3,192 |
$2,184
43,673
kWh
|
$86
-
kW-mo/yr
|
- | |
| 03 | 2.7444: Close holes and openings in building such as broken windows | $2,096 | $350 | - | - |
$2,096
-
MMBtu
|
|
| 04 | 2.7444: Close holes and openings in building such as broken windows | $1,765 | $1,590 | - | - |
$1,765
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,335 | $3,320 |
$1,335
26,700
kWh
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,377 | $1,500 |
$1,069
21,382
kWh
|
$308
-
kW-mo/yr
|
- | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,367 | - |
$1,119
22,380
kWh
|
$248
-
kW-mo/yr
|
- | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $865 | $850 |
$720
14,393
kWh
|
$145
-
kW-mo/yr
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $834 | $3,070 |
$648
12,961
kWh
|
$186
-
kW-mo/yr
|
- | |
| 10 | 2.4227: Use compressor air filters | $712 | $1,136 |
$553
11,058
kWh
|
$159
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $29,790 | $58,958 |
$21,683
433,661
kWh
|
$4,246
-
kW-mo/yr
|
$3,861
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $9,708 | $10,802 |
$5,307
106,148
kWh
|
$539
-
kW-mo/yr
|
$3,861
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs