| Assessment Year | 2019 |
|---|---|
| Principal Product | Coatings Manufactures and Applicator |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 35 |
| Plant Area |
90,000
ft2
|
| Annual Production | 50
Tgal
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $39,594 | 790,787 |
kWh
|
$0.050 | |
| Electricity Demand | $21,448 | 2,681 |
kW-mo/yr
|
$8.00 | |
| Electricity Fees | $9,072 | - |
|
- | |
| Natural Gas | $76,432 | 15,286 |
MMBtu
|
$5.00 | |
| Waste Disposal Costs | |||||
| Water Usage | $5,617 | 1,614 |
Tgal
|
$3.48 | |
| TOTAL YEARLY COSTS | $152,163 | ||||
| RECOMMENDED SAVINGS* | $62,314 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $18,300 | $26,000 | - | - |
$18,300
-
MMBtu
|
- | |
| 02 | 2.2113: Repair or replace steam traps | $15,350 | $11,500 | - | - |
$15,350
-
MMBtu
|
- | |
| 03 | 2.9114: Use solar heat to make electricty | $13,760 | $48,500 |
$13,760
276,867
kWh
|
- | - | - | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $5,515 | $690 | - | - |
$5,515
-
MMBtu
|
- | |
| 05 | 2.3212: Optimize plant power factor | $2,616 | $3,000 | - | - | - | $2,616 | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,815 | $4,154 |
$1,069
21,348
kWh
|
$746
-
kW-mo/yr
|
- | - | |
| 07 | 2.4314: Use synthetic lubricant | $1,417 | $497 |
$1,025
20,457
kWh
|
$392
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,212 | $800 |
$881
17,606
kWh
|
$331
-
kW-mo/yr
|
- | - | |
| 09 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $705 | $315 | - | - |
$705
-
MMBtu
|
- | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $698 | $1,050 |
$504
10,071
kWh
|
$194
-
kW-mo/yr
|
- | - | |
| 11 | 2.6231: Utilize controls to operate equipment only when needed | $597 | $1,513 |
$597
11,936
kWh
|
- | - | - | |
| 12 | 2.7134: Use photocell controls | $175 | $404 |
$175
3,488
kWh
|
- | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $154 | $255 |
$89
1,787
kWh
|
$20
-
kW-mo/yr
|
- | $45 | |
| TOTAL RECOMMENDED | $62,314 | $98,678 |
$18,101
363,560
kWh
|
$1,682
-
kW-mo/yr
|
$39,870
-
MMBtu
|
$2,661 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs