ITAC Assessment: WM0099
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ITAC Assessment: WM0099
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Assessment Year 2016
Principal Product Milk replacer for calves
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $10
M
to 50
M
# of Employees 33
Plant Area 46,301
ft2
Annual Production 20,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $36,219 555,908
kWh
Electricity Demand $20,073 2,054
kW-mo/yr
Electricity Fees $6,333 -
Natural Gas $42,977 7,172
MMBtu
Waste Disposal Costs
Water Usage $3,064 585,200,000
Tgal
Water Disposal $3,435 443,200
Tgal
TOTAL YEARLY COSTS $112,101
RECOMMENDED SAVINGS* $18,911 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $976

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $4,017 $11,200 $4,017
61,796
kWh
- - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,528 - - $1,905
-
kW-mo/yr
$1,623 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,427 $12,056 $3,427
52,719
kWh
- - -
04 2.4314: Use synthetic lubricant $2,414 $4,360 $1,971
30,260
kWh
$443
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,368 $2,600 $1,059
16,255
kWh
$309
-
kW-mo/yr
- -
06 2.6231: Utilize controls to operate equipment only when needed $902 $2,200 $902
13,882
kWh
- - -
07 2.4239: Eliminate or reduce compressed air usage $861 $900 $861
13,252
kWh
- - -
08 2.2437: Recover waste heat from equipment $733 $2,000 - - - $733
-
MMBtu
09 2.2511: Insulate bare equipment $685 $481 - - - $685
-
MMBtu
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $358 $120 $281
4,316
kWh
$77
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $344 - $284
4,365
kWh
$60
-
kW-mo/yr
- -
12 2.2511: Insulate bare equipment $274 $315 - - - $274
-
MMBtu
TOTAL RECOMMENDED $18,911 $36,232 $12,803
196,845
kWh
$2,793
-
kW-mo/yr
$1,623 $1,692
-
MMBtu
TOTAL IMPLEMENTED $976 $435 $565
8,681
kWh
$137
-
kW-mo/yr
- $274
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs