ITAC Assessment: WM0066
ITAC logo
ITAC Assessment: WM0066
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2015
Principal Product Silicone and plastic molded parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 52,000
ft2
Annual Production 9,442,168
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,922 2,242,553
kWh
Electricity Demand $33,385 5,478
kW-mo/yr
Electricity Fees $61,234 -
Natural Gas $7,610 1,312
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,114 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,668

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,059 $84,720 $12,851
313,505
kWh
$14,209
-
kW-mo/yr
- - -
02 2.7231: Use radiant heater for spot heating $1,804 $1,526 - - $1,804
-
MMBtu
- -
03 2.7221: Lower temperature during the winter season and vice-versa $503 - - - $503
-
MMBtu
- -
04 3.5316: Contract a wood pallet recycling company $1,258 $5,000 - - - - $1,258
-
lb
05 2.4314: Use synthetic lubricant $1,255 $1,348 $1,255
30,627
kWh
- - - -
06 2.4221: Install compressor air intakes in coolest locations $513 $550 $403
9,847
kWh
$110
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $447 - $447
10,902
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $401 $55 $401
9,783
kWh
- - - -
09 2.7447: Install vinyl strip / high speed / air curtain doors $392 $84 - - $392
-
MMBtu
- -
10 2.7134: Use photocell controls $371 $600 $136
3,329
kWh
$234
-
kW-mo/yr
- - -
11 2.7111: Reduce illumination to minimum necessary levels $282 $70 $188
4,608
kWh
$94
-
kW-mo/yr
- - -
12 2.7135: Install occupancy sensors $491 $75 $378
9,226
kWh
$112
-
kW-mo/yr
- - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $195 $56 $158
3,849
kWh
$37
-
kW-mo/yr
- - -
14 3.4155: Meter waste water $144 $375 - - - $144
-
Tgal
-
TOTAL RECOMMENDED $35,114 $94,459 $16,218
395,676
kWh
$14,795
-
kW-mo/yr
$2,699
-
MMBtu
$144
-
Tgal
$1,258
-
lb
TOTAL IMPLEMENTED $1,668 $229 $567
13,834
kWh
$206
-
kW-mo/yr
$895
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs