ITAC Assessment: MU0067
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ITAC Assessment: MU0067
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Assessment Year 2025
Principal Product Plastic Injection Molding Pieces
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 63,000
ft2
Annual Production 100,368,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $298,394 3,246,642
kWh
Electricity Demand $46,939 8,484
kW-mo/yr
Electricity Fees $30,003 -
Natural Gas $3,186 619
MMBtu
Other Gas $689 1
MMBtu
Waste Disposal Costs
Water Usage $7,991 1,304
Tgal
TOTAL YEARLY COSTS $387,202
RECOMMENDED SAVINGS* $49,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7232: Replace existing hvac unit with high efficiency model $41,259 $236,478 $17,109
185,962
kWh
$3,790
-
kW-mo/yr
$360
-
MMBtu
$20,000
02 2.7423: Reduce heat gain by window tinting $1,837 $7,217 $1,837
19,966
kWh
- - -
03 2.2136: Install / repair insulation on steam lines $145 $1,463 - - $145
-
MMBtu
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,601 $1,185 $1,435
15,597
kWh
$166
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $2,362 $1,305 $2,340
25,431
kWh
$23
-
kW-mo/yr
- -
06 2.4322: Use or replace with energy efficient substitutes $353 $1,040 $326
3,542
kWh
$27
-
kW-mo/yr
- -
07 2.6212: Turn off equipment during breaks, reduce operating time $134 - $121
1,310
kWh
$14
-
kW-mo/yr
- -
08 2.7111: Reduce illumination to minimum necessary levels $407 - $365
3,969
kWh
$42
-
kW-mo/yr
- -
09 2.7124: Make a practice of turning off lights when not needed $35 - $31
337
kWh
$4
-
kW-mo/yr
- -
10 2.7132: Install timers on light switches in little used areas $188 $178 $79
858
kWh
$110
-
kW-mo/yr
- -
11 2.7134: Use photocell controls $101 $237 $72
786
kWh
$29
-
kW-mo/yr
- -
12 2.7135: Install occupancy sensors $215 $134 $186
2,022
kWh
$29
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $416 $137 $309
3,359
kWh
$107
-
kW-mo/yr
- -
14 2.7221: Lower temperature during the winter season and vice-versa $56 - - - $56
-
MMBtu
-
TOTAL RECOMMENDED $49,110 $249,374 $24,209
263,139
kWh
$4,339
-
kW-mo/yr
$561
-
MMBtu
$20,000
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs