| Assessment Year | 2014 |
|---|---|
| Principal Product | Steel Fabrications |
| NAICS | 333111: Farm Machinery and Equipment Manufacturing |
| SIC | 3523: Farm Machinery and Equipment |
| Sales Range | $100 M to 500M |
| # of Employees | 210 |
| Plant Area |
212,000
ft2
|
| Annual Production | 23,000,000
pieces
|
| Production Hrs. Annual | 8,500
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $426,549 | 8,768,400 |
kWh
|
$0.049 |
| Electricity Demand | $230,382 | 22,765 |
kW-mo/yr
|
$10.12 |
| Electricity Fees | $41,321 | - |
|
- |
| Natural Gas | $117,099 | 18,015 |
MMBtu
|
$6.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $81,796 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,537 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7447: Install vinyl strip / high speed / air curtain doors | $19,205 | $13,000 | - | - | - |
$19,205
-
MMBtu
|
|
| 02 | 2.4314: Use synthetic lubricant | $16,363 | $3,379 |
$12,912
265,444
kWh
|
$3,451
-
kW-mo/yr
|
- | - | |
| 03 | 2.1224: Replace boiler | $18,181 | $49,000 | - | - | - |
$18,181
-
MMBtu
|
|
| 04 | 2.7221: Lower temperature during the winter season and vice-versa | $4,970 | - |
$4,792
98,602
kWh
|
$178
-
kW-mo/yr
|
- | - | |
| 05 | 2.5123: Reduce fluid flow rates | $11,396 | $1,567 |
$11,396
234,484
kWh
|
- | - | - | |
| 06 | 2.3132: Recharge batteries on during off-peak demand periods | $1,884 | - | - | - | $1,884 | - | |
| 07 | 2.4224: Upgrade controls on compressors | $2,925 | $5,500 |
$2,925
60,188
kWh
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $2,510 | $3,628 |
$2,510
51,647
kWh
|
- | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,932 | $2,100 | - | - | - |
$1,932
-
MMBtu
|
|
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,430 | $1,180 |
$1,745
35,898
kWh
|
$685
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $81,796 | $79,354 |
$36,280
746,263
kWh
|
$4,314
-
kW-mo/yr
|
$1,884 |
$39,318
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $28,537 | $16,280 |
$6,537
134,500
kWh
|
$863
-
kW-mo/yr
|
- |
$21,137
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs