ITAC Assessment: WM0039
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ITAC Assessment: WM0039
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Assessment Year 2014
Principal Product HDPE containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 125
Plant Area 150,000
ft2
Annual Production 3,300,000
pieces
Production Hrs. Annual 3,672
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $764,632 21,131,326
kWh
Electricity Demand $191,302 37,132
kW-mo/yr
Electricity Fees $307,090 -
Natural Gas $14,295 5,027
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,227 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,327

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4221: Install compressor air intakes in coolest locations $4,902 $6,088 $3,346
92,451
kWh
$1,556
-
kW-mo/yr
02 2.4224: Upgrade controls on compressors $12,671 $14,500 $12,671
350,032
kWh
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $936 $2,015 $936
25,867
kWh
-
04 2.6231: Utilize controls to operate equipment only when needed $3,304 $5,162 $2,253
62,248
kWh
$1,051
-
kW-mo/yr
05 2.7142: Utilize higher efficiency lamps and/or ballasts $704 $3,010 $704
23,091
kWh
-
06 2.7135: Install occupancy sensors $330 $208 $226
6,215
kWh
$104
-
kW-mo/yr
07 2.6218: Turn off equipment when not in use $3,724 $4,550 $3,724
102,875
kWh
-
08 2.4314: Use synthetic lubricant $26,656 $5,209 $16,759
462,937
kWh
$9,897
-
kW-mo/yr
TOTAL RECOMMENDED $53,227 $40,742 $40,619
1,125,716
kWh
$12,608
-
kW-mo/yr
TOTAL IMPLEMENTED $39,327 $19,709 $29,430
812,969
kWh
$9,897
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs